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冷鲜鸭胴体自动开膛装置设计与试验分析OA

Design and test analysis of automatic disemboweling device for chilled fresh duck carcasses

中文摘要英文摘要

[目的]针对现行肉鸭屠宰分割加工工艺开膛环节自动化水平低、劳动强度大等问题.[方法]以冷鲜鸭胴体为研究对象,模拟现有人工开膛方式,创制冷鲜鸭胴体自动开膛装置.设计专用开膛刀具,利用数学分析法对刀具开膛动作进行运动分析与空间曲线拟合,得出特性方程并分析鸭胴体开膛刀具设计的合理性.另外,结合STM32单片机与信号处理模块确立控制逻辑,并开发控制系统.引入鸭胴体开膛误差率指标,以刀具转速、挂链牵引速度和鸭胴体质量作为因素,划分三水平,设计正交试验,进行冷鲜鸭胴体自动开膛装置参数寻优,并阐明各因素对开膛误差率的影响规律.[结果]所提冷鲜鸭胴体自动开膛装置在刀具转速10 r/min,挂链牵引速度0.086 m/s的条件下,对质量2.3~2.6 kg的冷鲜鸭胴体开膛效果最优,开膛误差率最低,为3.29%.[结论]所提冷鲜鸭胴体自动开膛装置能够实现鸭胴体正确限位及自动化开膛作业.

[Objective]To solve the problems of low automation level and high labor intensity in the disemboweling process of the current meat duck slaughtering and processing technology.[Methods]With chilled fresh duck carcasses as the research object,an automatic disemboweling device for chilled fresh duck carcasses was created by simulating the existing manual disemboweling method.A special disemboweling tool was designed.Mathematical analysis was used to conduct motion analysis and spatial curve fitting of the disemboweling action of the tool,so as to obtain the characteristic equation and analyze the rationality of the design of the duck carcass disemboweling tool.In addition,the control logic was established by combining an STM32 microcontroller and a signal processing module,and the control system was developed.The duck carcass disemboweling error rate was introduced as an index.Tool rotation speed,hanging chain traction speed,and duck carcass mass were selected as factors with three levels each.An orthogonal test was designed to optimize the parameters of the automatic disemboweling device for chilled fresh duck carcasses,and the influence laws of each factor on the disemboweling error rate were clarified.[Results]The proposed automatic disemboweling device for chilled fresh duck carcasses achieves the optimal disemboweling effect and the lowest disemboweling error rate of 3.29%for chilled fresh duck carcasses with a mass of 2.3~2.6 kg under the conditions of a disemboweling tool rotation speed of 10 r/min and a hanging chain traction speed of 0.086 m/s.[Conclusion]The proposed automatic disemboweling device for chilled fresh duck carcasses can realize the correct limitation and automatic disemboweling operation of duck carcasses.

王玉豪;柏宗春;赵世达;刘云平;郑好

安徽科技学院智能智造学院,安徽 滁州 233100江苏省农业科学院农业设施与装备研究所,江苏 南京 210014||农业农村部长江中下游设施农业工程重点实验室,江苏 南京 210014||江苏省设施水禽健康养殖装备工程研究中心,江苏 南京 210014河北省农林科学研究院农业信息与经济研究所,河北 石家庄 050031安徽科技学院智能智造学院,安徽 滁州 233100安徽科技学院智能智造学院,安徽 滁州 233100

冷鲜鸭胴体开膛自动开膛装置专用刀具运动分析

chilled fresh duckcarcass disembowelingautomatic disemboweling devicespecial toolmotion analysis

《食品与机械》 2026 (5)

107-113,7

江苏省农业科技自主创新资金(编号:CX(23)1022)江苏省现代农机装备与技术推广项目(编号:NJ2024-08)河北省农林科学院科技创新专项(编号:2025KJCXZX-XXXK-2)

10.13652/j.spjx.1003.5788.2025.80535

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