熔融石英级配对光固化制备陶瓷型芯性能的影响OA
Influence of Fused Quartz Particle Gradation on the Properties of Ceramic Cores Fabricated via Stereolithography
作为航空发动机空心涡轮叶片的重要部分,陶瓷型芯成为现代工业制造技术的核心要素之一.与热压注成形方式相比,光固化技术制备的硅基陶瓷型芯仍存在抗弯强度低、收缩率大等问题.本课题对陶瓷浆料配方进行深入研究,探索熔融石英粉体级配对浆料流动性和固化特性的影响规律,对级配后的浆料打印成形后进行了高温烧结,并对烧结后型芯的微观结构、元素分布和相组成进行分析,获得适配光固化工艺的熔融石英粉体级配策略.当熔融石英粉 Si-A(粒径为5.8 μm)与 Si-B(粒径为21 μm)按7∶3比例复配时,烧结后陶瓷型芯的收缩率、力学性能均可满足实际使用要求.研究结果对光固化技术制备陶瓷型芯的性能优化具有重要参考价值.
As an important part of the hollow turbine blades of aero-engines,ceramic cores have become one of the core elements of modern industrial manufacturing technology.Compared with the hot-injection molding method,the silica-based ceramic cores fabricated via the stereolithography technology still have problems such as insufficient flexural strength and excessive sintering shrinkage.In this project,an in-depth study was carried out on the formulation of the ceramic slurry,investigating the influence rules of the gradation of fused quartz powder on the fluidity and curing characteristics of the slurry.The graded slurries were printed and subsequently subjected to high-temperature sintering,and the microstructure,element distribution and phase composition of the sintered cores were analyzed,and a gradation strategy of fused quartz powder suitable for the stereolithography process was obtained.When the fused quartz powder Si-A(particle size of 5.8 μm)and Si-B(particle size of 21 μm)are compounded in a ratio of 7∶3,the shrinkage rate and mechanical properties of the sintered ceramic core can meet the actual use requirements.This study provides a significant reference for the performance optimization of stereolithography-fabricated ceramic cores.
顾玥;段文艳;白镜琳;刘兵山;王功
中国科学院空间应用工程与技术中心,北京 100094||中国科学院太空制造技术重点实验室,北京 100094中国科学院空间应用工程与技术中心,北京 100094||中国科学院太空制造技术重点实验室,北京 100094中国船舶集团有限公司系统工程研究院,北京 100080中国科学院空间应用工程与技术中心,北京 100094||中国科学院太空制造技术重点实验室,北京 100094中国科学院空间应用工程与技术中心,北京 100094||中国科学院太空制造技术重点实验室,北京 100094
矿业与冶金
陶瓷型芯二氧化硅光固化粒径级配
ceramic coresilicon dioxidestereolithographyparticle size gradation
《铸造》 2026 (10)
1096-1104,9
国家自然科学基金(51802319)中国科学院青年创新促进会(2021160).
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