一体化压铸切边整形技术的发展现状OA
Development Status of Trimming and Straightening Technologies in Giga-Casting
一体化压铸技术在汽车领域通过将几十甚至上百个零件压铸为一个零件的技术方法取得了快速的发展,然而压铸件在脱模后有较多的废料需要切除,且易在脱模过程中常发生翘曲变形,因此后处理中切边整形(矫形)技术成为保证一体化压铸件合格的关键.本文针对切边整形技术进行综述,主要包括:切边技术,如切边模、机器人切边、热-机械振动以及高速锯切等;整形技术,如热模整形、点对点挤压整形和模内补偿整形等;切边整形一体化技术,如模内切边整形复合技术、冲压领域的切边整形结构等.提出了未来可能的发展方向,旨在为一体化压铸件的切边整形技术的发展提供参考.
Integrated die-casting technology has made significant progress in the automotive field by consolidating dozens or even hundreds of parts into a single cast component.However,the die-cast part has excessive waste that needs to be trimmed after demolding,and warping often occurs during the demolding process.Therefore,trimming and shaping(straightening)techniques in post-processing of die-cast parts have become critical to ensure the qualification rate of giga-cast parts.This paper reviews the trimming and shaping technologies,including the trimming techniques such as trimming dies,robotic arms,thermo-mechanical vibration,and high-speed sawing;the shaping techniques such as hot die straightening,point-to-point extrusion straightening,and in-die compensation correction;and the integrated trimming and shaping techniques,such as in-die compound trimming and shaping technologies,as well as trimming and shaping structures from the stamping field.Possible future development directions are put forward,aiming to provide a reference for the development of trimming and shaping technologies for integrated die-cast parts.
苏月峰;康运江;林通;刘镇宁;徐思锴;高晓东
中国机械科学研究总院机科发展科技股份有限公司,北京 100044||北京科技大学机械工程学院,北京 100083中国机械科学研究总院机科发展科技股份有限公司,北京 100044中国机械科学研究总院机科发展科技股份有限公司,北京 100044中国机械科学研究总院机科发展科技股份有限公司,北京 100044中国机械科学研究总院机科发展科技股份有限公司,北京 100044中国机械科学研究总院机科发展科技股份有限公司,北京 100044
矿业与冶金
一体化压铸切边切边模模具设计整形(矫形)挤压矫形补偿整形切边整形一体化
integrated die-casting(giga-casting)trimmingtrimming diedie designshaping(straightening)extrusion straighteningcompensation straighteningintegrated trimming and shaping
《铸造》 2026 (10)
1072-1082,11
国家科技重大专项"高端数控机床与基础制造装备"项目(2024ZD0707501).
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