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单晶高温合金熔模铸造陶瓷型壳研究进展OA

Research Progress of Ceramic Shell Mold for the Investment Casting of Single-Crystal Superalloy

中文摘要英文摘要

陶瓷型壳作为熔模精密铸造技术的关键辅材,广泛应用于航空发动机与燃气轮机涡轮叶片等热端部件的制造,尤其对单晶高温合金叶片工程化制备具有重要支撑作用.本文从耐火材料、粘结剂、矿化剂等组分的选择优化,以及基于成孔剂的型壳微观结构调控策略方面,系统综述了近年来关于陶瓷型壳高温性能的研究进展.结果表明,高熔点耐火材料、有机粘结剂及纤维状成孔剂在提升型壳高温性能方面展现出良好前景;陶瓷料浆的稳定性、型壳物相与孔隙结构分布规律等对其服役性能的影响机制仍有待深入探索;未来需持续推动具有更高承温能力的陶瓷型壳的研发与应用.

As a key auxiliary material in investment casting,the ceramic shell molds are widely used in the manufacturing of hot-section components such as turbine blades for aircraft engines and gas turbines,and particularly critical in supporting the engineering-scale production of single-crystal superalloy blades.This paper systematically reviews the recent research progress on the high temperature properties of the ceramic shell molds in terms of the component selection and optimization of refractory materials,binders,and mineralizers,as well as the microstructure regulation strategies of shell molds based on pore-forming agents.The results show that the refractory materials with high melting point,organic binders,and fibrous pore-forming agents have good application prospects in improving the high-temperature performance of ceramic shell molds.Research on the underlying mechanisms of slurry stability,phase composition of the shell mold and pore structure distribution on the service performance remain to be fully elucidated.Future research should continue to promote the development and application of ceramic shell molds with higher-temperature load-bearing capacity.

王树森;白炜琛;刘铮玥;储昭贶;张朝威;孟杰;周亦胄

海装沈阳局驻鞍山代表室,辽宁 鞍山 114001中国科学院金属研究所,辽宁 沈阳 110016中国科学院金属研究所,辽宁 沈阳 110016中国科学院金属研究所,辽宁 沈阳 110016中国科学院金属研究所,辽宁 沈阳 110016中国科学院金属研究所,辽宁 沈阳 110016中国科学院金属研究所,辽宁 沈阳 110016

通用工业技术

陶瓷型壳耐火材料单晶高温合金硅溶胶矿化剂成孔剂纤维增强

ceramic shell moldrefractory materialsingle-crystal superalloysilica solmineralizer agentpore-forming agentfibre reinforcement

《铸造》 2026 (10)

1065-1071,7

新材料重大专项(No.2025ZD0618901).

10.27014/j.cnki.zhuzao.2026.0136

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