农业废弃物厌氧发酵过程建模与智能控制研究进展OA
Research progress in modeling and intelligent control of anaerobic fermentation processes for agricultural wastes
农业废弃物厌氧发酵是实现生物质高值化利用与零碳能源供给的核心技术路径.受原料组分波动、微生物代谢与多相传质过程复杂耦合等因素影响,发酵过程具有显著的非线性、时变性和多尺度特征,传统机理模型与纯数据驱动模型均难以兼顾预测精度、泛化能力和可解释性.针对上述问题,该文提出并系统阐述了"数据-机理-控制"层级递进的数智驱动新范式.首先,从农业废弃物原料组分、预处理到发酵全流程出发,分析了多尺度动态数据特征与非线性建模挑战;其次,系统梳理了纯数据驱动模型的演进与局限,重点论述了物理信息神经网络(physics-informed neural networks,PINN)嵌入先验物理法则提升小样本预测精度的机制,并阐明了可解释人工智能(explainable artificial intelligence,XAI)在解码工艺参数与产氢效能隐性映射中的关键作用;最后,构想了以数字孪生为核心的下一代智慧生物能源工厂框架,并指出未来应聚焦机制与数据深度耦合、农业废弃物标准化数据库建设及"端-边-云"协同系统落地的发展方向.该文可为农业废弃物生化制氢及发酵过程的精准建模、工艺优化与装备智能管控提供理论依据和技术参考,以期对推动中国生物质能源产业的数字化与智能化转型具有指导意义.
Anaerobic fermentation converts crop residues,livestock manure,and other agricultural wastes into energy-rich products,particularly methane and hydrogen,simultaneously enabling waste treatment and resource recovery.However,stable operation and industrial scale-up remain difficult because feedstock properties,microbial metabolism,fluid behavior,and mass transfer vary continuously throughout fermentation.Their interactions generate nonlinear,time-varying,and multiscale dynamics that are difficult to observe,predict,and regulate using conventional methods.This review synthesizes progress in modeling and intelligent control for the anaerobic fermentation of agricultural wastes,with particular attention to biochemical hydrogen production.The reviewed advances are organized around a hierarchical data-mechanism-control framework that connects process characterization,hybrid modeling,online estimation,optimization,and system-level decision support.First,the review examines heterogeneous data generated during feedstock characterization,pretreatment,reactor operation,microbial conversion,and product formation.Laboratory and pilot-scale datasets are often sparse,noisy,imbalanced,and dependent on specific feedstocks or reactor configurations.Second,the review compares major modeling strategies and clarifies their respective roles.Random forests and support vector machines are effective for modeling feedstock characteristics and pretreatment responses,whereas artificial neural networks and long short-term memory networks are capable of capturing nonlinear relationships and temporal dependencies.Gaussian process regression supports uncertainty analysis under limited data,while transfer learning can reuse information across related feedstocks or operating scenarios.Despite these capabilities,purely data-driven models may generate unreliable predictions outside their training domains and may violate conservation laws,thermodynamic constraints,or microbial kinetics.Mechanistic models,including anaerobic digestion model No.1(ADM1),provide interpretable process descriptions but require extensive calibration and may inadequately represent complex slurry transport and microbial succession.Physics-informed neural networks(PINNs)provide a gray-box modeling approach by embedding conservation relationships and microbial kinetic equations into the learning objective.Explainable artificial intelligence(XAI),particularly SHapley Additive exPlanations(SHAP),complements this approach by identifying influential variables,interactions,inhibitory conditions,and potential process thresholds.These tools can translate model outputs into operationally meaningful evidence for process diagnosis and control,although their reliability under practical operating conditions remains to be validated in reactors treating agricultural wastes.Third,the review links hybrid modeling to closed-loop process control.Internet of things(IoT)sensor networks and edge computing can support local filtering,drift correction,feature extraction,communication management,and rapid fault detection.Soft sensors can estimate difficult-to-measure state variables,including volatile fatty acids,chemical oxygen demand,alkalinity,and microbial activity,from readily available online measurements.Multi-objective optimization and model predictive control(MPC)can then balance gas productivity,process stability,and energy consumption while satisfying equipment and safety constraints.At the system level,digital twins integrate biochemical kinetics,computational fluid dynamics,sensor data,equipment models,and scenario simulation.Nevertheless,applications in agricultural waste fermentation remain largely conceptual or limited to individual components because biological and hydrodynamic processes are difficult to couple efficiently.Future research should prioritize standardized multimodal databases,shared biochemical and hydrodynamic model libraries,adaptive hybrid models,robust sensing,uncertainty-aware control,and integrated device-edge-cloud architectures.Progress in these areas can advance interpretable prediction,resilient process operation,and reliable bioenergy recovery,thereby supporting the digital and intelligent transformation of agricultural waste management systems.
张寰;吴亮衡;夏晨曦;张学婷;张全国
河南农业大学机电工程学院,郑州 450046河南农业大学机电工程学院,郑州 450046黄河科技学院现代农业工程研究院,郑州 450006黄河科技学院现代农业工程研究院,郑州 450006河南农业大学机电工程学院,郑州 450046||黄河科技学院现代农业工程研究院,郑州 450006
能源科技
农业废弃物发酵物理信息神经网络(PINN)可解释人工智能(XAI)智能控制数字孪生边缘计算
agricultural waste fermentationphysics-informed neural network(PINN)explainable artificial intelligence(XAI)intelligent controldigital twinedge computing
《农业工程学报》 2026 (15)
1-10,10
国家自然科学基金面上项目(52576200)河南省高校科技创新人才支持计划项目(26HASTIT018)河南省重点研发专项课题项目(241111321700)
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