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低压纯压力雾化喷嘴的结构优化与试验研究OA

Structural optimization and experimental study of low-pressure atomizing nozzle

中文摘要英文摘要

针对当前各类喷嘴存在低压条件下雾化范围小、雾化均匀度低等问题,利用响应面法对喷头结构参数与雾化效果之间的关系进行了深入分析,并据此进行了组合优化设计.在工作压力 p为0.10~0.30 MPa 时,以喷嘴出口直径 d、顶针锥角 θ、顶针距喷嘴出口距离 h 为自变量,以雾滴索特尔直径和雾滴谱宽为响应值进行单因素试验,结果发现,各因素对雾滴索特尔平均直径的影响程度由大到小依次为p,d,h,θ.各因素对雾滴谱宽的影响程度由大到小依次为θ,h,p,d.采用Box-Behnken 响应面法通过多响应优化求解,得到优化后喷嘴的参数组合 p=0.30 MPa,d=1.42 mm,h=1.02 mm,θ=120.31°.研究结果对于雾化喷头在中低压工况下的组合优化应用具有重要的理论意义和实用价值.

To address the common issues of limited atomization range and poor atomization uniformity exhibited by various nozzles under low-pressure conditions,the relationship between nozzle structure parameters and atomization performance was comprehensively analyzed using the response surface methodology.Based on the analysis,a combined optimization design was subsequently carried out.Un-der the working pressure ranging from 0.10 to 0.30 MPa,a series of single-factor tests were conducted.The independent variables were the nozzle outlet diameter,the thimble cone angle,and the distance between the thimble and the nozzle outlet.The response variables were the Sauter mean diameter of droplets and the droplet distribution width.The experimental results reveal that,in descending order,the influence of each factor on the average Sauter mean diameter of droplets is as follows:p(water pressure),d(nozzle outlet diameter),h(distance between the thimble and the nozzle outlet),θ(thimble cone angle).Similarly,for the droplet distribution width,the order of influence is θ,h,p,d.The Box-Behnken response surface method was adopted to solve the problem through multi-response optimization.As a result,an optimized combination of nozzle parameters is obtained as follows:p=0.30 MPa,d=1.42 mm,h=1.02 mm,and θ=120.31°.The research findings hold significant theore-tical implications and practical value for the combined optimization of atomizers under medium-to-low-pressure conditions.

姚思敏;朱兴业;刘俊萍;张勇强

江苏大学国家水泵及系统工程技术研究中心,江苏 镇江 212013江苏大学国家水泵及系统工程技术研究中心,江苏 镇江 212013江苏大学国家水泵及系统工程技术研究中心,江苏 镇江 212013江苏大学国家水泵及系统工程技术研究中心,江苏 镇江 212013

农业科技

低压纯压力雾化喷嘴喷嘴结构雾化性能雾滴索特尔平均直径雾滴谱宽

low-pressure atomizing nozzlenozzle structureatomization performanceSauter mean diameterdroplet distribution width

《排灌机械工程学报》 2026 (9)

957-964,8

国家自然科学基金资助项目(52279036)江苏省重点研发计划项目(BE2022351)

10.3969/j.issn.1674-8530.24.0225

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