基于注意力机制优化的CEEMD-CNN-BiGRU模型的离心泵偏工况诊断OA
Diagnosis of centrifugal pumps under off-design conditions based on attention-optimized CEEMD-CNN-BiGRU model
针对离心泵运行过程中泵体振动信号随流量变化的特点,提出一种基于注意力机制优化的 CEEMD-CNN-BiGRU 偏工况诊断模型,用于比较不同测点位置采集的振动信号对偏工况诊断准确率的影响.首先,通过互补集合经验模态分解(complementary ensemble empirical mode de-composition,CEEMD)对离心泵在不同工况下的振动信号进行分解得到本征模态函数(intrinsic mode functions,IMF),并计算 IMF 能量矩作为特征指标.然后,将特征向量输入基于注意力机制优化的卷积神经网络(convolutional neural network,CNN)-双向门控循环单元(bidirectional gated recurrent unit,BiGRU)并行的混合网络结构(CNN-BiGRU)进行训练,同时捕捉振动数据集的多尺度空间特征与全局时序特征,并进行特征融合,从而实现高精度偏工况诊断.最后,引入其他算法模型进行对比分析,验证所提模型的诊断性能.研究结果表明:该模型在蜗壳径向测点的表现最佳,能够有效表征离心泵偏工况特征,测试准确率达 99.4%;基于注意力机制优化的 CEEMD-CNN-BiGRU 模型诊断效果优于其他模型,其中互补集合经验模态分解在提取偏工况特征向量方面表现突出,引入注意力机制后模型性能提升显著.研究结果可为离心泵偏工况诊断提供一种新的有效解决方案.
To address the variation characteristics of pump-body vibration signals with flow rate during centrifugal pump operation,a CEEMD-CNN-BiGRU diagnostic model optimized by an attention mecha-nism for off-design condition diagnosis was proposed to compare the influence of vibration signals col-lected at different measurement locations on diagnostic accuracy.Firstly,vibration signals of the cen-trifugal pump under different operating conditions were decomposed by complementary ensemble empi-rical mode decomposition(CEEMD)to obtain intrinsic mode functions(IMFs),and the energy mo-ments of the IMFs were calculated as feature indicators.Then,the feature vectors were fed into a paral-lel hybrid convolutional neural network and bidirectional gated recurrent unit(CNN-BiGRU)structure,optimized by an attention mechanism for training.The network simultaneously captured multi-scale spatial features and global temporal features of the vibration dataset and performed feature fusion,thereby achieving high-accuracy off-design condition diagnosis.Finally,other algorithmic models were introduced for comparative analysis to verify the diagnostic performance of the proposed model.The results show that the proposed model performs best at the radial measurement point on the volute,effectively characterizing the features associated with off-design conditions of the centrifugal pump,with a test accuracy of 99.4%.The CEEMD-CNN-BiGRU model optimized by the attention mechanism outperforms other models in diagnostic performance.In particular,CEEMD shows outstan-ding performance in extracting feature vectors associated with off-design conditions,and the introduction of the attention mechanism significantly improves model performance.These results provide a new and effective solution for off-design condition diagnosis of centrifugal pumps.
赖周年;雷凌康;吴慰;武鹏;冯泽华;李泽同
湖州师范大学工学院,浙江 湖州 313000||浙江大学湖州研究院,浙江 湖州 313000湖州师范大学工学院,浙江 湖州 313000浙江大学湖州研究院,浙江 湖州 313000浙江大学能源工程学院,浙江 杭州 310058浙江大学湖州研究院,浙江 湖州 313000浙江大学湖州研究院,浙江 湖州 313000
农业科技
离心泵偏工况诊断特征提取双向门控循环单元注意力机制
centrifugal pumpoff-design condition diagnosisfeature extractionbidirectional gated recurrent unitattention mechanism
《排灌机械工程学报》 2026 (9)
865-874,10
国家国防科工局科研项目
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