首页|期刊导航|光学精密工程|电场聚焦电纺射流动力学调控与喷印工艺研究

电场聚焦电纺射流动力学调控与喷印工艺研究OA

Study on jet dynamic regulation and printing process of electric-field-focused electrohydrodynamic direct-writing

中文摘要英文摘要

电纺直写技术能够实现微纳结构一步高效成型,在微纳传感、柔性电子等领域广泛应用.但电纺直写带电射流易受电荷干扰,限制了喷印微纳结构稳定性、均匀性和定位精度的提高,是其在微精系统集成制造的主要挑战.本文引入辅助针尖构建聚焦电场提升了带电射流的抗干扰能力,探究了聚焦电场作用下的沉积喷印行为.实验结果表明,聚焦电场电纺直写有助于纳米纤维的均匀沉积,在收集板运动速度20 mm/s条件下可获得无螺旋状的直写微纳结构,引入辅助针尖直写微纳结构的平均直径由4.84 μm降低至2.85 μm,直径标准差由2.03μm降低至1.17μm.配合精密运动平台可成功喷印得到交叉网格图案,网格平均尺寸与预设尺寸误差仅0.4%;完成了复杂徽章图案及凤凰花图案制备,沉积形态完整,纤维平滑连续.聚焦电场可显著提升带电射流喷印的可控性,对电纺直写技术的推广应用具有重要意义.

Electrohydrodynamic Direct-Writing(EDW)technology can efficiently fabricate micro-nano structures in one step and is widely applied in fields such as micro/nano sensing and flexible electronics.However,charged jet of EDW is susceptible to charge interference,which limits the stability,uniformity and positioning accuracy of the printed micro-nano structures.This is a major challenge of EDW in the mi-cro-precision system integration manufacturing process.In this study,an auxiliary needle tip was intro-duced for electric field focusing.The anti-interference ability of the charged jet was enhanced.The deposi-tion and printing behavior under the influence of the focused electric field was investigated.Experimental results indicated that electric-field-focused EDW was beneficial to uniform deposition of fibers.Under the condition of a collector velocity of 20 mm/s,non-spiral micro-nano structures could be obtained.The aver-age diameter of the micro-nano structures printed by electric-field-focused EDW was reduced from 4.84μm to 2.85 μm,and the diameter standard deviation was reduced from 2.03 μm to 1.17 μm.With the help of the precise motion platform,cross-grid patterns were printed successfully.The error between the average size of the grid and the preset size is only 0.4%.A complex emblem pattern and a phoenix flower pattern were fabricated.The deposition morphology was complete,and the fibers were smooth and contin-uous.Focused electric field could significantly enhance the controllability of printing of charged jet,which was of great significance for the popularization and application of EDW technology.

陈隽毓;刘益芳;郑高峰;余兆杰;李书帆;姜佳昕

厦门理工学院 光电与通信工程学院,福建厦门 361024厦门大学 智能制造学院(萨本栋微米纳米科学技术研究院),福建厦门 361102厦门大学 智能制造学院(萨本栋微米纳米科学技术研究院),福建厦门 361102厦门大学 智能制造学院(萨本栋微米纳米科学技术研究院),福建厦门 361102厦门理工学院 光电与通信工程学院,福建厦门 361024厦门理工学院 机械与汽车工程学院,福建厦门 361024

化学化工

电纺直写电场聚焦辅助针尖图案化喷印

electrohydrodynamic direct-writingelectric field focusingauxiliary needle tippatterned printing

《光学精密工程》 2026 (16)

2512-2522,11

国家自然科学基金资助项目(No.52405632)厦门市自然科学基金项目(No.3502Z202373025)福建省科技计划项目(No.2025H0003,No.2024J011214)福建省中青年教师教育科研项目(No.JAT251145)

10.37188/OPE.20263416.2512

评论