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牵引式方捆收获设备性能参数优化与试验OA

Optimization and experiment of performance parameters for traction type square bundle harvester

中文摘要英文摘要

针对我国现有秸秆存储、利用难且小型收获机械作业效率低、适应性差等问题,研究设计一款集高效捡拾、喂入、预压缩和打捆于一体的作业设备——牵引式方捆收获设备(以下简称方捆收获机).开展捡拾机构、喂料预压缩装置等关键部件的运动学理论研究分析,得到影响作业效率和性能的主要因素.以方捆收获机前进速度、弹齿线速度、转子切刀线速度和拨料叉转速为影响因素,漏捡率、输料失败率和综合评分为性能评价指标,开展二次回归正交旋转组合试验,运用Design—Expert 软件计算分析,得到设备前进速度为 2.52 m/s、弹齿线速度为 3.68 m/s、转子切刀线速度为 4.69 m/s、拨料叉转速为 190 r/min 时,综合评分值最低,此时作业效果最优.该设备田间作业效果显示,在该参数组合下,方捆收获机的漏捡率为 1.38%、输料失败率为 1.21%、综合评分为 1.32%.

To address the challenges associated with straw collection,storage,and utilization,as well as the low operating efficiency and poor field adaptability of small-sized harvesting machinery in China,a traction-type square baler harvester integrating straw pickup,feeding,pre-compression,and baling operations was designed and developed.The kinetic characteristics of key components,including the pickup system and the feeding precompression mechanism,were analyzed to identify the main factors influencing machine performance and operational efficiency.A quadratic orthogonal rotational combination experiment based on RSM was conducted to optimize the operating parameters of the harvester.The machine forward speed,linear speed of spring rulers,linear speed of the rotor cutter,and speed of the feeding fork were selected as influencing factors.The missed pickup rate,conveying failure rate,and comprehensive performance score were used as performance evaluation indices.Experimental data were analyzed and optimized using Design—Expert software.The results showed that the optimal operating parameter combination consisted of a machine forward speed of 2.52 m/s,a pickup spring ruler linear speed of 3.68 m/s,a rotor cutter linear speed of 4.69 m/s,and a feeding fork speed of 190 r/min.Under these conditions,the comprehensive performance score reached its minimum value,indicating the best overall operating performance.Field validation tests further demonstrated that the missed pickup rate and conveying failure rate were reduced to 1.38%and 1.21%,respectively,while the comprehensive performance score was 1.32%.

文世昌;伍涛;孙奎;李景彬;王寒磊

中国铁建重工集团股份有限公司,长沙市,410000中国铁建重工集团股份有限公司,长沙市,410000中国铁建重工集团股份有限公司,长沙市,410000石河子大学机械电气工程学院,新疆石河子,832003石河子大学机械电气工程学院,新疆石河子,832003

农业科技

秸秆捡拾打捆运动学参数优化

straw harvestingpickup mechanismsquare balingKinematic analysisparameter optimization

《中国农机化学报》 2026 (9)

53-59,68,8

新疆生产建设兵团"天山英才"青年科技拔尖人才培养计划项目(2022TSYCCX0117)

10.13733/j.jcam.issn.2095-5553.2026.09.007

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