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十进制编码电液数字阀的流量特性分析OA

Research on Flow Characteristics of Decimal-coded Electro-hydraulic Digital Valve

中文摘要英文摘要

电液数字阀具有线性度好、可靠性高的特点,是液压数字化的基础元件.为解决二进制编码阀组需要大量开关阀和高速开关阀冲击大流量小的问题,提出了一种十进制编码电液数字流量阀,其输出流量值呈自然数数列比例关系.相比二进制编码阀组,在开关阀数量相同的情况下,该阀可实现的流量调节范围更广、精度更高;与高速开关阀相比,其控制流量更大且冲击较小.首先介绍了该阀的结构与工作原理,建立了流量特性模型,并结合步进电机模型与电磁铁动态模型,构建了相应的 Simulink 仿真模型,最后通过试验测得了实际流量特性.结果表明:在供油压力为 3 MPa 时,该阀的输出流量值是离散的,流量范围为 0~19.3733 L/min,分辨精度约为0.1294 L/min,流量与输入信号之间呈线性关系,无明显滞回现象;额定输出下,阶跃响应时间小于0.07 s,理论值与试验值吻合较好.

The electro-hydraulic digital valve has the merits of good linearity and high reliability,which is the fundamental component in hydraulic digital control.To solve the problems that binary-coded valve groups require a large number of on/off valves,and that high-speed on/off valves have small flow rates and large impact,a decimal-coded electro-hydraulic digital flow valve is proposed,whose output flow rates follow a natural number sequence proportional relationship.Compared with binary-coded valve groups,given the same number of on/off valves,this valve achieves a wider flow regulation range and higher precision.Compared with high-speed on/off valves,it controls a larger flow rate with a smaller impact.The structure and working principle of the decimal-coded electro-hydraulic digital valve are first introduced,followed by the establishment of its static flow characteristic model.Combining the stepper motor model and the electromagnet dynamic model,a corresponding Simulink simulation model is constructed.Finally,the actual flow characteristics are obtained through experiments.The results show that at a supply pressure of 3 MPa,the output flow range of the designed valve is 0~19.3733 L/min,with a resolution of approximately 0.1294 L/min.The flow rate exhibits a linear relationship with the input signal with a smaller hysteresis.Under rated output,the step response time is less than 0.07 s,and the theoretical values obtained from the model agree well with the experimental values.

李跃松;史孬;张贻哲;徐佳丽;赵重诺

河南科技大学 智能矿山重型装备全国重点实验室,河南 洛阳 471003河南科技大学 智能矿山重型装备全国重点实验室,河南 洛阳 471003河南科技大学 智能矿山重型装备全国重点实验室,河南 洛阳 471003河南科技大学 智能矿山重型装备全国重点实验室,河南 洛阳 471003河南科技大学 智能矿山重型装备全国重点实验室,河南 洛阳 471003

机械制造

数字阀离散控制流量特性线性

digital hydraulic valvesdiscrete control of flowflow characteristicslinearity

《液压与气动》 2026 (9)

32-38,7

国家自然科学基金(51605145)

10.11832/j.issn.1000-4858.2026.09.004

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