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管道组合缺陷漏磁检测信号干扰特性的数值模拟研究OA

Numerical simulation study on interference characteristics of magnetic flux leakage signals from combined defects in pipelines

中文摘要英文摘要

针对管道组合缺陷条件下,漏磁检测信号相互干扰显著、邻近干扰距离难以统一判定的问题,基于有限元方法建立管道内部组合缺陷,在横向排列与环向排列两种典型空间构型下的漏磁检测数值模型.引入基于信噪比特征的峰值衰减率作为定量判据,系统分析不同排列方式和几何参数对漏磁信号的干扰特性.结果表明,横向排列组合缺陷表现为峰值衰减型干扰,而环向排列组合缺陷呈现峰值增强型叠加特征;在典型缺陷尺寸下,环向排列的邻近干扰距离显著大于横向排列.此外,径向分量对应的邻近干扰距离始终大于轴向分量.横向排列时,最大干扰距离约为缺陷轴向长度的5倍,缺陷深度由1 mm增至4 mm时,邻近干扰距离由28 mm单调递增至47 mm.环向排列时,邻近干扰距离随着缺陷轴向长度的增加,呈现先增加后减小的非单调变化;随着缺陷深度的增加,邻近干扰距离由47 mm单调递增至100 mm.研究结果可为组合缺陷条件下,漏磁检测信号的解耦分析和检测器探头的布局优化提供量化依据.

To address the significant mutual interference of magnetic flux leakage(MFL)signals under combined defect conditions in pipelines and the difficulty in uniformly determining the adjacent interference distance,a numerical MFL detection models for internal combined defects in pipelines were established using the finite element method with two typical spatial configurations:horizontal alignments and circumferential alignments.A peak attenuation rate based on signal-to-noise ratio characteristics was introduced as a quantitative criterion to systematically analyze the interference characteristics of MFL signals under different defect arrangements and geometric parameters.The results indicate that combined defects in horizontal alignment exhibit peak attenuation type interference,whereas those in circumferential alignment present a distinct peak enhancement superposition characteristic.Under typical defect dimensions,the adjacent interference distance for circumferential alignment is significantly larger than that for horizontal alignment.Moreover,the adjacent interference distance corresponding to the radial component is consistently larger than that of the axial component.For horizontal alignment,the maximum interference distance is approximately 5 times the defect axial length.As the defect depth increases from 1 mm to 4 mm,the adjacent interference distance monotonically increases from 28 mm to 47 mm.For circumferential alignment,the interference distance exhibits a non-monotonic variation,initially increasing and then decreasing as the the increases of defect axial length.As the defect depth increases,the adjacent interference distance monotonically increases from 47 mm to 100 mm.The research results can provide quantitative basis for the decoupling analysis of MFL signals and the layout optimization of detector probe under combined defect conditions.

王海奇;杨立清;李忠虎;王金明;张鑫宇;王建新

内蒙古科技大学 自动化与电气工程学院,内蒙古 包头 014010内蒙古科技大学 自动化与电气工程学院,内蒙古 包头 014010内蒙古科技大学 自动化与电气工程学院,内蒙古 包头 014010内蒙古科技大学 自动化与电气工程学院,内蒙古 包头 014010内蒙古科技大学 机械工程学院,内蒙古 包头 014010内蒙古北方重工业集团有限公司 计量理化研究所,内蒙古 包头 014010

机械制造

漏磁检测组合缺陷数值模拟干扰距离

magnetic flux leakage detectioncombined defectsnumerical simulationinterference distance

《压力容器》 2026 (5)

78-86,9

国家自然科学基金项目(62161042)

10.3969/j.issn.1001-4837.2026.05.008

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