超压泄放装置尺寸计算理论与方法研究OA
Research on the theory and methods for sizing overpressure relief devices
针对超压泄放装置尺寸计算中基准状态确定、介质相态差异、真实气体修正及两相流方法选择易产生混淆的问题,采用文献归纳、理论公式梳理和标准方法对比,对液体、气体、水蒸气、近临界状态流体及两相流介质的质量流速和泄放面积计算方法进行分析.结果表明:泄放尺寸计算应以最大允许积聚压力对应工况作为主要基准状态,并在绝热或等熵喷嘴模型基础上引入泄放系数进行工程修正;对于气体泄放,入口压缩系数Z在0.8~1.1范围内时,可采用理想气体修正公式进行工程估算,当采用等熵膨胀系数n代替理想气体比热容比k时,适用范围可扩展至约0.5~1.1;对于饱和水蒸气,在0.105~22.0 MPa压力范围内,可根据KN值分段建立质量流速计算式,计算偏差可控制在约±3%以内;对于可能发生闪蒸或相变的介质,应优先依据相态判据选择HDI,HEM或Omega法等两相流计算方法.本文明确了不同介质泄放尺寸计算方法的适用边界和选用原则,可为安全阀、爆破片等超压泄放装置的工程设计及标准应用提供参考.
To resolve the confusions arising from the determination of reference conditions,identification of medium phase states,real-gas correction,and selection of two-phase-flow calculation approaches during the sizing of overpressure relief devices,literature review,theoretical formula collation and comparison of standard calculation methods are adopted in this work.The calculation methods of mass flux and relief area are analyzed for liquids,gases,saturated steam,near-critical fluids and two-phase-flow media.The results indicate that the sizing of relief devices should take the operating condition corresponding to the maximum allowable accumulation pressure as the primary reference state,and the discharge coefficient shall be introduced to perform engineering correction on the adiabatic or isentropic nozzle model.For gas relief,the correction formula derived from the ideal-gas assumption can be used for engineering estimation when the inlet compressibility factor Z ranges from 0.8 to 1.1.When the isentropic expansion coefficient n replaces the ideal-gas specific-heat ratio k,the applicable interval can be extended to approximately 0.5~1.1.For saturated steam,piecewise correlations of mass flux can be established on the basis of the KN value within the pressure range of 0.105~22.0 MPa,and the calculation deviation can be controlled within±3%.For media prone to flashing or phase change,two-phase-flow methods including the HDI,HEM and Omega methods should be selected preferentially according to phase-state criteria.This paper defines the applicable boundaries and selection principles of sizing methods for various media,and can provide technical references for the engineering design and standard implementation of safety valves,bursting discs and other overpressure relief devices.
吴全龙;宋以恒;徐军;刘铎
上海华理安全装备有限公司,上海 201109上海华理安全装备有限公司,上海 201109上海华理安全装备有限公司,上海 201109国家市场监督管理总局重点实验室(爆破片装置安全技术),沈阳 110179||沈阳特种设备检测研究院,沈阳 110179
机械制造
超压泄放装置质量流速泄放系数临界流动
overpressure relief devicesmass fluxdischarge coefficientcritical flow
《压力容器》 2026 (5)
39-48,10
国家市场监督管理总局重点实验室(爆破片装置安全技术)开放课题项目(编号:2025BPK01)
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