上机参数对电力与数据信号同传弹性织带传输性能的影响OA
Effect of weaving parameters on the transmission performance of elastic woven ribbons for simultaneous power and signal transmission
为实现可穿戴系统中供电与通信功能的一体化集成,设计了一种三层机织结构的电力与数据同传弹性织带,通过引入双向螺旋包缠导电纱构建差分信号对,系统研究了送经比与经纱上机张力对织带高频(100 kHz~1 GHz)信号传输性能的影响.结果表明:送经比是主导传输性能的关键参数,当送经比(导电纱/弹力纱)为 1.0 时,阻抗匹配,织带插入损耗最低(-16 dB/m)、传输延时最短(23 ns/m).研究结果揭示了织造工艺参数与织带高频信号传输性能之间的定量关联,可为可穿戴集成线缆的织造提供工艺参考.
To address the need for integrated power and data signal transmission in wearable electronic systems,this study designed and fabricated a three-layer elastic fabric ribbon capable of synchronous power and signal delivery.Bidirectionally spirally wound conductive yarns were employed for the ribbon to form differential signal pairs,ensuring high-quality transmission of high-frequency signals.The research systematically investigated the impact of key weaving parameters including let-off ratio(conductive yarn/elastic yarn)and warp tension(elastic yarn tension and conductive yarn tension)on signal transmission performance across the high-frequency range of 100 kHz to 1 GHz. Experimental results indicate that the let-off ratio is the core parameter governing the signal transmission performance of the woven ribbon.When the let-off ratio is 1.0,an optimal balance is achieved between the feed amounts of conductive and elastic yarns,resulting in the most stable loom-off woven structure and the optimal spatial configuration of the conductive yarns.Under this condition,the ribbon exhibits the lowest insertion loss(approximately-16 dB/m),the shortest transmission delay(approximately 23 ns/m),and the most stable differential characteristic impedance,achieving good characteristic impedance matching.Regarding warp tension,the study finds that the elastic yarns primarily finely adjusts the physical path of the conductive yarns and their contact with the surrounding medium by the internal residual stress distribution within the fabric.This exerts a limited influence on transmission delay and DC resistance,while its impact on high-frequency attenuation and characteristic impedance is relatively weak.Conductive yarn tension,by controlling its own straightness and stress state within the fabric,non-linearly affects transmission loss,group delay,and characteristic impedance.Moderate conductive yarn tension helps shorten the effective electrical path and reduce loss,whereas excessive tension introduces additional losses.Analysis of variance further quantifies the degree of influence of each parameter.The let-off ratio has the most significant effect on characteristic impedance,conductive yarn tension is the most critical factor affecting insertion loss and group delay,while the elastic yarn tension with a statistically significant influence is relatively small in magnitude. In summary,this study systematically optimized weaving parameters to determine a 1.0 warp-to-weft ratio as the optimal configuration,while elucidating the influence mechanisms and relative weighting of the tension parameters of different kinds of warp yarns.The findings provide direct process guidance and theoretical foundations for controllable weaving and performance regulation in high-performance fabric transmission lines.The developed elastic fabric tape is expected to serve as a viable solution for achieving efficient,reliable integrated power supply and high-speed data interconnection in next-generation smart clothing systems.
赵佳文;殷瑜敏;夏文文;胡吉永;孟粉叶
东华大学纺织学院,上海 200000东华大学纺织学院,上海 200000东华大学纺织学院,上海 200000东华大学纺织学院,上海 200000||安徽恒益智能科技股份有限公司,安徽 阜阳 236000嘉兴职业技术学院时尚设计学院,浙江 嘉兴 314000
轻工纺织
弹性织带信号传输上机参数送经比上机张力
elastic woven ribbonsignal transmissionon-loom weaving parameterslet-off ratiowarp on-loom tension
《现代纺织技术》 2026 (9)
52-61,10
安徽省制造业重点领域技术攻关项目(JB22053)
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