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基于两阶段调度算法的倍捻车间机器人调度OA

Robot scheduling in twisting workshops based on a two-stage scheduling algorithm

中文摘要英文摘要

针对倍捻车间高频并发任务条件下的机器人动态调度问题,结合车间布局特点,设计改进曼哈顿距离公式,并以最小化行驶里程成本与时间窗违约成本为目标,构建动态调度模型.在此基础上,提出两阶段调度算法.静态调度阶段构建基于文化算法框架的自适应NSGA-Ⅱ,并结合区域划分策略与混合大邻域搜索提升求解性能;动态调度阶段设计即时响应与周期性结构重组相结合的混合动态调度策略,以增强对动态任务的处理能力.基于真实倍捻车间数据的实验结果表明,相较原始 NSGA-Ⅱ,改进算法在 4 组实例上的最优值平均使行驶里程成本降低 2.60%、时间窗违约成本降低 5.17%,平均值分别降低 4.72%和 6.72%;所提动态策略可在毫秒级完成响应,并将时间窗违约成本稳定控制为 0.研究方法能够有效提升倍捻车间动态调度效率,可为车间智能化调度提供技术支持.

To address the problem of low efficiency of robots in twisting workshops when they cope with high-frequency concurrent tasks,this paper aims to optimize the dynamic scheduling process of robot clusters and propose a complete modeling and optimization scheme.Considering the specific layout of the workshop and the distribution of obstacles,an improved Manhattan distance formula was innovatively designed.This addresses the inaccuracy of traditional distance calculations in workshop environments,thereby enhancing the accuracy of path cost estimation.Furthermore,a multi-objective dynamic scheduling model was constructed,integrating constraints such as robot battery power,the number of available robots,and dynamic task requests.The model's goal is to minimize travel mileage cost(TMC)and time window violation cost(TWVC).A time-segmented re-optimization framework was adopted to enable an efficient response to dynamic tasks,providing technical support for the intelligent scheduling of twisting workshops. A two-stage scheduling algorithm was designed to solve the proposed model.In the static scheduling stage,an adaptive non-dominated sorting genetic algorithm Ⅱ(ANSGA-Ⅱ)based on a cultural algorithm framework was introduced.This algorithm uses a regional division strategy for task decoupling and incorporates the belief space of the cultural algorithm to dynamically guide population evolution.A hybrid large neighborhood search(HLNS)was also integrated as a local search operator to help escape local optima and improve solution quality.For the dynamic scheduling stage,a hybrid dynamic scheduling strategy(HDSS)combining instant response and periodic restructuring was designed.This strategy ensures millisecond-level response speeds for new tasks while allowing for dynamic route optimization,balancing both real-time scheduling needs and route rationality. Experimental validation based on real data from a twisting workshop in Shaoxing,China,showed that the proposed ANSGA-Ⅱ algorithm significantly outperformed comparison algorithms in terms of TMC,TWVC,and Pareto solution set quality.The HDSS strategy maintained zero time window violations,with computation times controlled at the millisecond level,performing better than purely reactive insertion or complete re-optimization strategies.These results verify the effectiveness and practicality of the proposed modeling and optimization approach in complex,dynamic environments,offering key technological support for the intelligent upgrading of twisting workshops.In the future,we could introduce machine learning to predict spindle abnormalities,develop adaptive parameter tuning mechanisms for the algorithm,extend the framework to other manufacturing scenarios,or incorporate more complex constraints to further enhance its generalization capability.

柯治文;戴宁;胡旭东;沈春娅;汝欣

浙江理工大学全省柔性功能材料智能加工装备重点实验室,浙江 杭州 310018浙江理工大学全省柔性功能材料智能加工装备重点实验室,浙江 杭州 310018||现代纺织技术创新中心(鉴湖实验室),浙江 绍兴 312000浙江理工大学全省柔性功能材料智能加工装备重点实验室,浙江 杭州 310018||现代纺织技术创新中心(鉴湖实验室),浙江 绍兴 312000浙江康立自控科技有限公司,浙江 绍兴 312500浙江理工大学全省柔性功能材料智能加工装备重点实验室,浙江 杭州 310018||现代纺织技术创新中心(鉴湖实验室),浙江 绍兴 312000

轻工纺织

机器人调度倍捻车间动态路径规划改进 NSGA-Ⅱ混合大邻域搜索

robot schedulingtwisting workshopdynamic path planningimproving NSGA-Ⅱhybrid LNS

《现代纺织技术》 2026 (9)

42-51,10

浙江省教育厅科研项目(Y202455953)浙江省科技计划项目(2022C01202,2022C01065)浙江理工大学科研启动基金项目(23242083-Y)

10.12477∕j.att.202512059

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