流化床反应器壳体的研制OA
Development of Fluidized Bed Reactor Shell
本文旨在讨论一种大型夹套式流化床反应器壳体的制造方案,反应器壳体中段主要由顶部法兰、底部法兰、三个不同规格的锥封、加热器基础环、三个不同规格的筒体组成.上、下段会经常更换,要求各台设备上下段与中段达到完全的互换.受零部件制造偏差与装配组对误差影响,加之需同时满足各部位组对错边量控制要求,若采用传统依次组对方式,误差会不断累积,难以保证产品尺寸公差;且该方式无法直观监测焊接变形.本次设备属于小批量生产,沿用原有工艺不仅生产效率偏低,也无法满足产品各项技术指标.
The article aims to discuss a manufacturing scheme for a large jacketed fluidized bed reactor shell.The middle section of the reactor shell is mainly composed of a top flange,a bottom flange,three different specifications of cone seals,a heater base ring,and three different specifications of cylinder bodies.The upper and lower sections will be replaced frequently,and it is required that the upper and lower sections of each equipment teach complete swap.Manufactured parts inherently contain fabrication deviations,and assembly errors will occur during fitting.Meanwhile,strict control of misalignment at all fitting joints is required.When adopting the conventional sequential fitting process,accumulated errors will make it difficult to meet the dimensional tolerances of the product.In addition,the evolution of welding distortion cannot be visually observed.The equipment in this project is small-batch trial production.Continued use of the previous production mode results in low operational efficiency and difficulty in satisfying the technical requirements of the product.
李佩;何锋;袁晓玲;雷丹;张波
宝钛集团有限公司,陕西 宝鸡 721014宝钛集团有限公司,陕西 宝鸡 721014宝钛集团有限公司,陕西 宝鸡 721014宝钛集团有限公司,陕西 宝鸡 721014宝钛集团有限公司,陕西 宝鸡 721014
化学化工
法兰同轴度密封面平行度密封面垂直度互换性
Flange coaxialityParallelism of sealing surfaceVerticality of sealing surfaceInterchangeability
《世界有色金属》 2026 (16)
14-16,3
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