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皮革行业绿色高质量发展前沿研究进展OA

Recent Advances in Research for the Green and High-quality Development of the Leather Industry

中文摘要英文摘要

皮革行业是中国具有国际竞争优势的轻工支柱产业之一,以畜牧业和肉类加工业的副产物为原料,生产高附加值产品,契合循环经济理念.然而,传统制革过程尚存在产生重金属铬、硫化物、高盐废水等污染物的问题.与此同时,皮革产品的生命周期评价(life cycle assessment,LCA)及减污降碳技术的推广应用正成为行业应对绿色贸易壁垒亟待解决的问题,消费端也对生态友好、健康舒适与智能防护等方面提出了更高要求.面对行业重大需求,对相关关键瓶颈技术开展系统研究,对推动中国皮革产业绿色高质量发展具有重要作用.本文从5个方面总结研究工作取得的主要进展,阐释新技术的科学原理与应用特点,分析尚存在的问题及未来研究展望.1)针对传统铬鞣技术阻碍行业绿色转型的技术瓶颈,提出"多尺度传质‒交联"鞣制机理,创制了多糖基配合物鞣剂,实现了对铬鞣的替代;基于电荷和亲疏水调控策略,构建了与无铬鞣制适配的染整技术体系,显著提高了无铬皮革综合性能;建立了涵盖生物降解性、生物毒性及LCA的皮革生态性多维评价体系,有力支撑了无铬生态皮革制造技术推广应用.未来需联合政府与行业协会,推动鼓励性政策出台,助力行业无铬生态转型.2)针对推动生物制革发展面临的蛋白酶传质慢而反应快、工艺技术可控性差等难题,揭示了以静电调控为核心的传质强化机制,通过表面电荷调节将酶渗透时间缩短70%以上,并利用竞争性抑制剂动态调控蛋白酶活力,实现了酶在皮革不同层级的均匀反应.未来需设计低成本、环境友好、普适的抑制剂,阐明其迁移动力学与活性调控规律,以支撑各工序的均匀酶促反应.3)针对制革废水盐含量高且富含强亲水性溶解污染物、传统技术难以有效处理的难题,开创了分子捕捉技术,设计特异性捕捉剂与污染物亲水官能团作用,诱导疏水聚集沉淀,高效去除溶解性污染物.新技术在制革、油气、煤化工、印染等领域得到应用,实现铬达标排放、废水回用、结晶盐提纯等.未来需进一步研究技术的广谱适用性和成本优化,以推动规模化应用.4)针对轻质可穿戴辐射防护中高效射线衰减、低二次辐射与柔性舒适难以兼顾的关键问题,以皮革胶原网络为平台,通过核壳光子阱、梯度衰减、W‒H慢化和Gd原子级吸收,构建了X/γ射线‒中子防护体系,实现了皮革的高性能化.未来需突破轻质可穿戴辐射防护皮革的性能均一性及长期耐辐照评价瓶颈,发展电磁波‒光子‒中子一体化轻质可穿戴防护材料,服务核能、深空及医疗防护场景.5)采用"摇篮到大门"的系统边界开展了中国皮革LCA研究,发现原料皮贡献了碳足迹的60.6%~96.0%;建立了酶制剂、鞣剂、加脂剂等关键皮革化学品的本土LCA数据库,实现了对制革主要工序碳排放的核算及不同技术碳排放的比较,为行业采用低碳工艺技术提供了科学依据.未来需持续完善数据库建设、建立全球公认的皮革LCA系统边界及统一的原料皮环境足迹分配方法,并推进LCA与技术经济分析的集成评估.本文所综述的在促进皮革行业绿色高质量发展方向开展的前沿研究工作,可为中国皮革行业迈向高质量、可持续发展提供切实可行的参考.

Significance The leather industry is a key light-industry sector in China that offers strong international competitiveness.While this sector repur-poses by-products from animal husbandry and meat processing industries into high-value-added products,aligning with circular economy prin-ciples,conventional leather manufacturing processes still generate environmental pollution,including sulfides,high-salinity wastewater,and heavy metals(e.g.,chromium).Furthermore,in response to green trade barriers,the industry must urgently address issues such as life cycle as-sessment(LCA)of leather products and the promotion and implementation of technologies for reducing pollution and mitigating carbon emis-sions.Consumer demand for eco-friendly,health-conscious,comfortable,and intelligent protective leather products is also growing.To address these major industrial requirements,the authors systematically investigated key bottleneck technologies,making important contributions to the sustainable and high-quality development of China's leather industry. Progress This paper summarizes progress across five primary areas,elucidating the scientific principles and application characteristics of newly developed technologies and analyzing existing challenges and future research prospects.These areas include:1)A"multiscale mass transfer-crosslinking"tanning mechanism was proposed to address the technical bottlenecks in conventional chrome tanning that hinder the leather indus-try's green transition.A polysaccharide-based complex tanning agent has also been developed as a viable alternative to chrome tanning,and a chrome-free tanning-compatible post-tanning system was established that utilizes charge regulation and hydrophilic-hydrophobic balance strate-gies to remarkably improve the overall performance of chrome-free leather.Additionally,a multidimensional ecological evaluation framework that incorporates biodegradability,biotoxicity,and LCA was developed to facilitate the large-scale application of chrome-free eco-leather manu-facturing technologies.Future collaboration between government and industry associations will be essential for promoting incentive policies and accelerating the leather industry's ecological transformation.2)A mass transfer enhancement mechanism centered on electrostatic regulation has been proposed to address key challenges in bio-based leather manufacturing,including slow mass transfer,rapid protease catalysis,and poor pro-cess controllability.By tuning the surface charge of the enzyme system,this mechanism reduced the time required for enzyme penetration by more than 70%.In addition,competitive inhibitors were used to dynamically regulate protease activity,enabling uniform enzymatic reactions across different structural layers of leather.Future research should focus on designing low-cost,environmentally friendly,and broadly applicable inhibitors,and elucidating their migration kinetics and mechanisms of activity regulation to support homogeneous enzymatic reactions across vari-ous leather processing stages.3)A molecular capture technology was developed to mitigate the challenges posed by high salinity and strongly hy-drophilic dissolved pollutants in tannery wastewater,which are difficult to treat effectively using conventional technologies.This technology em-ploys specific capture agents that interact with the hydrophilic functional groups of pollutants,thereby inducing hydrophobic aggregation and pre-cipitation and enabling the efficient removal of dissolved contaminants.It has been applied in multiple fields,including the leather and coal chemical industries,oil and gas extraction,and textile dyeing,and has achieved compliant chromium discharge,facilitated wastewater reuse,and enabled the purification of crystallized salts.Future work should focus on further improving the technology's broad-spectrum applicability and cost-effectiveness to support large-scale implementation.4)The collagen network of natural leather was utilized as a structural platform to ad-dress a key challenge in lightweight wearable radiation shielding:achieving high radiation attenuation efficiency,low secondary radiation,and flexibility and comfort simultaneously.To enable the high-performance functionalization of leather materials,a shielding system for X/γ‒rays and neutrons was constructed by integrating core-shell photon-trapping structures,a gradient-attenuation design,W‒H neutron moderation,and atomi-cally dispersed Gd absorption sites.Future work should prioritize overcoming challenges related to performance uniformity and conducting long-term evaluations of radiation resistance in lightweight wearable shielding leather.Additionally,there is a need to develop lightweight,wearable materials that integrate electromagnetic,photon,and neutron shielding for applications in nuclear energy,deep-space exploration,and medical ra-diation protection.5)A cradle-to-gate system boundary was adopted to conduct an LCA study of leather in China.The results demonstrated that raw hides contribute 60.6%‒ 96.0%of leather's total carbon footprint.To facilitate carbon accounting for major leather-making processes and comparative analyses of carbon emissions across different technologies,a domestic LCA database was established for key leather chemicals,in-cluding enzymes,tanning agents,and fatliquors.This provides a scientific basis for adopting low-carbon process technologies.Future work should aim to continuously improve database development,establish internationally recognized system boundaries for leather LCA,and develop a unified allocation method for the environmental footprint of raw hides.Additionally,the integration of LCA with techno-economic analysis should be further promoted. Conclusions and Prospects The frontier research reviewed in this paper aims to promote the green and high-quality development of the leather industry and is expected to provide practical,feasible guidance for the industry's transition toward high-quality,sustainable development in China.

曾运航;唐余玲;王亚平;余跃;王亚楠;廖学品;石碧

四川大学 轻工科学与工程学院,四川 成都 610065||四川大学 皮革化学与工程教育部重点实验室,四川 成都 610065四川大学 轻工科学与工程学院,四川 成都 610065||四川大学 皮革化学与工程教育部重点实验室,四川 成都 610065四川大学 轻工科学与工程学院,四川 成都 610065||四川大学 皮革化学与工程教育部重点实验室,四川 成都 610065四川大学 轻工科学与工程学院,四川 成都 610065||四川大学 皮革化学与工程教育部重点实验室,四川 成都 610065四川大学 轻工科学与工程学院,四川 成都 610065||四川大学 皮革化学与工程教育部重点实验室,四川 成都 610065四川大学 轻工科学与工程学院,四川 成都 610065||四川大学 皮革化学与工程教育部重点实验室,四川 成都 610065四川大学 轻工科学与工程学院,四川 成都 610065||四川大学 皮革化学与工程教育部重点实验室,四川 成都 610065

轻工纺织

皮革行业高质量发展无铬鞣制生物制革废水处理辐射防护材料生命周期评价胶原纤维

leather industryhigh-quality developmentchrome-free tanningleather biomanufacturingwastewater treatmentradiation shielding materialslife cycle assessmentcollagen fiber

《工程科学与技术》 2026 (5)

19-33,15

京津冀环境综合治理国家科技重大专项项目(2025ZD1203500)中央高校基本科研业务费专项资金

10.12454/j.jsuese.202600534

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