汽车排气管路管材自动制管机结构设计OA
Structural design of automatic pipe-making machine for automobile exhaust pipeline tubing
针对传统汽车排气管管材加工人工依赖度高、成型质量差、生产效率低,难以适配行业规模化生产的痛点,本研究设计了一种高自动化程度的汽车排气管自动制管机.设备以操作台为支撑,通过与管材适配的弧形托板实现稳定限位,集成有定型、扩撑、按压三大核心成型机构,配套传送带与顶出组件组成的自动化上下料系统;采用内撑定型与外压成型协同加工工艺,经有限元仿真验证了核心机构设计的合理性.该设备可实现管材扁口一次成型,成品一致性高,大幅降低人工依赖,整机布局紧凑且适配多规格管材加工,为汽车排气管路的自动化批量生产提供了有力的技术支撑.
To tackle the key limitations of traditional automobile exhaust pipe manufacturing—high labor dependency,unstable forming quality,low production efficiency,and inability to meet the demands of industrial large-scale produc-tion—this paper presents the design of a highly automated automatic pipe-making machine for automobile exhaust pipes.The machine is mounted on an operating platform,with a pipe-matched arc-shaped support pallet for precise and stable positioning.It integrates three core forming units(shaping,flaring-expanding,and pressing),and is e-quipped with a fully automatic loading and unloading system consisting of a conveyor belt and ejection assembly.A syn-ergistic processing technology integrating internal supporting shaping and external pressure forming is adopted,and the design rationality of the core mechanism is validated through finite element simulation.The proposed equipment enables the one-step forming of pipe flat port,delivers outstanding finished product consistency,and significantly cuts down la-bor dependence.Featuring a compact overall layout,it is adaptable to the processing of pipes with various specifica-tions,which provides solid technical support for the automated mass production of automobile exhaust pipelines.
李静;王禹迪;宫丽男;刘星晨;张鹏;沈冬梅;庞在祥
长春工业大学机电工程学院,吉林长春 130012长春工业大学机电工程学院,吉林长春 130012长春职业技术大学机电学院,吉林长春 130033长春工业大学机电工程学院,吉林长春 130012长春工业大学机电工程学院,吉林长春 130012长春近江汽车零部件有限公司,吉林长春 130000长春工业大学机电工程学院,吉林长春 130012
交通工程
自动制管机管材扁口一次成型内撑定型外压成型
automatic pipe-making machineone-step forming of pipe flat portinternal supporting shapingexternal pressure forming
《农机使用与维修》 2026 (9)
30-35,6
吉林省科技厅重点研发项目(20230201110GX)
评论