基于RepLKNet-BiGRU的起重机齿轮箱故障诊断方法OA
Crane Gearbox Fault Diagnosis Method Based on RepLKNet-BiGRU
针对起重机齿轮箱在复杂工况下易发生故障且传统诊断方法特征提取能力有限的问题,提出了一种基于二维图像与一维振动信号融合的多模态故障诊断模型.该模型首先利用格拉姆角场方法将原始振动信号转换为具有全局时序依赖关系的二维图像表示,从而在视觉空间中保留时间序列的演化特征.随后,模型分别采用RepLKNet和BiGRU-Global Attention结构对不同模态的特征进行深度提取.其中,RepLKNet凭借其大感受野卷积结构能够充分挖掘图像的空间模式与局部结构信息;BiGRU网络通过双向门控循环单元捕获信号的前后时序关联,并结合Global Attention突出关键时间片段的重要动态变化.两种模态特征在特征层进行融合后,通过全连接层与Softmax分类器实现对齿轮箱不同故障类型的精准识别.实验结果表明,所提模型在多个典型齿轮箱故障工况下均表现出优异的分类准确率和鲁棒性,可实现98.47%的准确率,显著优于单一模态或传统深度学习模型.
To address the issue that crane gearboxes are prone to failures under complex operating conditions and that traditional diagnostic methods have limited feature extraction capability,a multi-modal fault diagnosis model integrating two-dimensional images and one-dimensional vibration signals is proposed.The model first converts the raw vibration signals into 2D image representations with global temporal dependencies using the Gramian Angular field method,thus preserving the evolutionary features of the time series in the visual space.Subsequently,the model employs RepLKNet and BiGRU-Global Attention structures for deep extraction of features from different modalities,respectively.Among them,RepLKNet is able to fully mine the spatial pattern and local structure information of the image by virtue of its large receptive field convolution structure.BiGRU network captures the before-and-after temporal correlation of the signal through the bi-directionally gated recurrent unit and highlights the important dynamic changes of the key time segments by combining with the global attention mechanism.After the two modal features are fused at the feature layer,the accurate identification of different fault types of gearboxes is achieved through the fully connected layer with Softmax classifier.The experimental results show that the proposed model exhibits excellent classification accuracy and robustness with a 98.47%accuracy under multiple typical gearbox fault conditions,which is significantly better than the single-modal or traditional deep learning models.
李云龙;汤秀丽;潘俊萍;刘武胜;黄越峰;刘静;李志农
北京起重运输机械设计研究院有限公司,北京 100007||清华大学 工业工程系,北京 100084北京起重运输机械设计研究院有限公司,北京 100007北京起重运输机械设计研究院有限公司,北京 100007北京起重运输机械设计研究院有限公司,北京 100007北京起重运输机械设计研究院有限公司,北京 100007北京起重运输机械设计研究院有限公司,北京 100007南昌航空大学 无损检测教育部重点实验室,南昌 330063
机械制造
起重机齿轮箱故障诊断多模态RepLKNetGlobal Attention
crane gearboxfault diagnosismulti-modalRepLKNetGlobal Attention
《机电工程技术》 2026 (16)
63-69,7
中国机械工业集团有限公司青年基金(QNJJ-PY-2024-30)北京市博士后工作经费资助项目(2024-67)北京起重运输机械设计研究院有限公司重点研发项目(25KJ24215)
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