Mo元素对临氢工况奥氏体不锈钢敏化行为的影响OA
Effect of Molybdenum on the Sensitization Behavior of Austenitic Stainless Steel in Hydrogen-bearing Environments
为揭示Mo元素对催化裂化及临氢能源装备用奥氏体不锈钢中温敏化行为的调控机制,并为相关承压构件的选材与寿命评估提供依据,以不含Mo元素的S30408奥氏体不锈钢和含Mo约2%(质量分数)的S31608奥氏体不锈钢为研究对象,在650℃下开展不同时间的敏化热处理.通过金相显微观察、双环电化学动电位再活化(DL-EPR)测试以及拉伸和冲击试验,系统对比了两种材料的显微组织演变、敏化度DOS及力学性能退化规律.结果表明,随着敏化时间延长,两种钢的晶界均析出M23C6型碳化物并逐渐趋于连续化,导致贫铬区扩展及晶间腐蚀敏感性升高.相比之下,S31608不锈钢由于含有Mo元素,其碳化物析出动力学受到一定延缓,DOS增长速率明显低于S30408不锈钢.研究表明,Mo元素通过提高晶界区域的化学稳定性,在一定程度上抑制了敏化引起的组织劣化,从而增强了材料在高温及临氢环境下的服役可靠性.该研究结果可为氢能装备及石化装置的长周期安全运行、材料精细化选型及服役寿命评估提供实验依据,并对降低材料失效引起的介质泄漏及能源损失具有实际意义.
Catalytic cracking units and hydrogen energy equipment frequently operate at intermediate temperatures,where austenitic stainless steels are prone to sensitization.To clarify how molybdenum governs this behavior and to support material selection and remaining-life evaluation of pressure-bearing parts,two grades are examined:Mo-free S30408 and S31608 grade containing approximately 2%Mo(weight).Both steels are held at 650℃for a series of soaking times to induce sensitization.Their microstructural changes,degree of sensitization(DOS),and loss of mechanical performance are assessed using optical metallography,double-loop electrochemical potentiodynamic reactivation(DL-EPR)measurements,and tensile and impact testing.As the holding time increases,M23C6 carbides precipitate along the grain boundaries of both steels and gradually become more continuous,which widens the chromium-depleted regions and increases the tendency toward intergranular corrosion.The Mo-bearing S31608,however,shows slower carbide precipitation,and its DOS increases far less steeply than that of S30408.This behavior indicates that Mo improves the chemical stability near the grain boundaries,partly offsetting the sensitization-driven degradation and improving service reliability under high-temperature,hydrogen-bearing conditions.This study offers experimental support for the long-term safe operation of petrochemical and hydrogen energy facilities,refined material selection,and service life prediction,while also bearing practical value in limiting medium leakage and energy losses arising from material failure.
陈星宇;周杨飞;张浩文;封小亮;贺肖;张曙东
广州特种设备检测研究院,广州 510663广州特种设备检测研究院,广州 510663中国计量大学 能源环境与安全工程学院,杭州 310018广州特种设备检测研究院,广州 510663广州特种设备检测研究院,广州 510663广州特种设备检测研究院,广州 510663
矿业与冶金
300系列不锈钢敏化晶间腐蚀冲击韧性Mo元素
300-series stainless steelsensitizationintergranular corrosionimpact toughnessMolybdenum
《机电工程技术》 2026 (16)
30-36,7
国家市场监管总局科技项目(2025MK172)
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