热压工艺参数对侵彻战斗部装药质量影响的数值模拟及试验验证OA
Numerical Simulation and Experimental Verification of the Influence for Hot-pressing Process Parameters on the Charge Quality of Penetration Warheads
为了探究侵彻战斗部装药的高质量、高安全性压制工艺,通过热-力耦合有限元方法,采用修正的Shima-Oy-ane本构模型,模拟了Φ60mm圆柱形药柱的压制过程,分析了压制压力、加载速率、温度以及保压时间等关键工艺参数的作用机制,揭示了其对药柱成型质量(包括相对密度、密度均匀性)的影响规律.结果表明,热压工艺能有效改善侵彻战斗部装药质量,在200~250MPa压力下即可达到96%以上的相对密度,同时轴向回弹量较50℃时降低15%~20%;各工艺参数对装药质量均有影响,单独增加压制压力能降低相对密度差,但也会导致回弹量上升;适当的加载速率和保压时间有助于提高炸药的密度均匀性、减少回弹量.仿真与试验结果表明,压制压力200~250MPa、加压时间9~12s、温度80~90℃、保压时间≥120s的工艺条件下,该型装药成型质量最好.
To explore the high-quality and high-safety compaction process of the penetrator warhead charge,a thermomechan-ical coupling finite element method was adopted,and a modified Shima-Oyane constitutive model was established.The com-paction process of a Φ60 mm cylindrical charge was simulated.The action mechanisms of key process parameters such as com-paction pressure,loading rate,temperature,and holding time were analyzed,and the influence laws of these parameters on the quality of the modelingcharge(including relative density and density uniformity)were revealed.The results indicate that the hot-pressing process can effectively improve the quality of penetration warhead charges.Under a pressure range of 200-250MPa,a relative density above 96%can be achieved,while the axial spring-back is reduced by 15%—20%compared to that at 50 ℃.All process parameters have an impact on the final quality of the charge:increasing the compaction pressure alone can improve the density uniformity of the charge and lead to an increase in spring-back;appropriate loading rate and holding time help to improve the density uniformity and reduce the spring-back of the explosive.The optimal conditions for achieving the best forming quality of this penetration warhead charge are as follows:compaction pressure of 200-250MPa,pressing time of 9-12s,temperature of 80-90 ℃,and holding time≥120s.
高可正;张咪;任慧;闫一涵;黎胜富;孙晓乐;焦清介
北京理工大学爆炸科学与安全防护全国重点实验室,北京 100081北京理工大学爆炸科学与安全防护全国重点实验室,北京 100081北京理工大学爆炸科学与安全防护全国重点实验室,北京 100081北京理工大学爆炸科学与安全防护全国重点实验室,北京 100081重庆红宇精密工业集团有限责任公司,重庆 402760重庆红宇精密工业集团有限责任公司,重庆 402760北京理工大学爆炸科学与安全防护全国重点实验室,北京 100081
军事科技
物理化学仿真计算热-力耦合热压工艺相对密度回弹量侵彻战斗部装药
physical chemistrysimulation calculationthermo-mechanical couplinghot-pressing processrelative densityre-bound volumepenetration warheads charge
《火炸药学报》 2026 (8)
850-859,10
国家自然科学基金(No.21975024)
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