首页|期刊导航|化工进展|K2CO3/Al2O3固体吸附剂脱碳试验与数值模拟的比对分析

K2CO3/Al2O3固体吸附剂脱碳试验与数值模拟的比对分析OA

Comparative analysis of experiment and simulation for decarburization process by K2CO3/Al2O3 solid adsorbents

中文摘要英文摘要

为促进K2CO3/Al2O3固体吸附剂CO2捕集技术的工程化应用,基于K2CO3/Al2O3固体吸附剂吸附-再生循环脱碳过程开展了实验与数值模拟比对分析.首先,搭建K2CO3/Al2O3固体吸附剂吸附-再生循环脱碳实验装置,通过冷态气固流动实验确保装置良好的吸附剂循环流动;在热态CO2捕集过程的研究中,对于4.0m3/h的烟气处理量,在固体循环流率30kg/h、吸附器床层高度350mm、吸附温度333K、再生温度573K的操作条件下,连续20h的运行下装置能够获取80%左右的CO2捕集效率,吸附剂存在一定磨损,但仍能保持较好的循环脱碳能力.其次,为探索实验系统内部的多相流反应机制,开展三维数值模拟计算,结果显示,气固分离器出口的CO2质量分数为2%,对应CO2捕集效率达80%,再生器出口处CO2干基质量分数可达99%,满足工业需求;气固分离器进口处K2CO3与KHCO3的质量分数分别为17.4%和14.5%,返料管处K2CO3与KHCO3的质量分数分别为29.9%和0.1%,吸附剂的转化率达到了 36.5%.最后,结合实验和数值模拟方法进一步分析流化床参数对CO2捕集效率的影响规律,发现提高固体循环流率、吸附器床层高度、水蒸气体积分数和再生温度有助于提升装置的CO2捕集效率.保持其他参数不变,当固体循环流率从10kg/h提升至30kg/h时,CO2捕集效率从69.3%提升至81.3%;当吸附器床层高度从250mm提升至450mm时,CO2捕集效率从68.2%提升至85.7%;当水蒸气体积分数从8%提升至14%时,CO2捕集效率从66.0%提升至82.1%;当再生温度从473K提升573K时,CO2捕集效率从63.1%提升至81.3%;但通过改变流化床参数提高循环脱碳效果的方法也受到综合能耗等因素的影响.

To promote the engineering application of the CO2 capture technology by K2CO3/Al2O3 solid adsorbents,the comparative study of experiment and simulation for the adsorption-regeneration cyclic decarburization system by K2CO3/Al2O3 solid adsorbents was conducted.Firstly,an experimental setup for the adsorption-regeneration cyclic decarburization system by K2CO3/Al2O3 solid adsorbents was established.Cold-state gas-solid flow experiments ensured excellent solid circulation in the setup.In the hot-state CO2 capture experiments,for a flue gas treatment capacity of 4.0m3/h,under operating conditions of a solid circulation rate of 30kg/h,adsorber bed height of 350mm,adsorption temperature of 333K,and regeneration temperature of 573K,the setup achieved approximately 80%CO2 capture efficiency over 20-hour continuous operation.Besides,the adsorbent maintained excellent decarburization capability despite the presence of wear.Secondly,to explore the multiphase reactive mechanism within the experimental system,three-dimensional numerical simulations were performed.The results showed that the CO2 mass fraction at the gas-solid separator outlet was 2%,corresponding to a CO2 capture efficiency of 80%.The dry-based CO2 mass fraction at the regenerator outlet reached 99%,meeting industrial requirements.At the inlet of the gas-solid separator,the mass fractions of K2CO3 and KHCO3 were 17.4%and 14.5%,respectively,while at the return pipe,the mass fractions of K2CO3 and KHCO3 were 29.9%and 0.1%,respectively,with the adsorbent conversion rate of 36.5%.Finally,by combining experimental and numerical methods,effects of fluidized bed parameters on CO2 capture efficiency were further analyzed.It was found that increasing the solid circulation rate,adsorber bed height,water vapor concentration,and regeneration temperature helped improve the CO2 capture efficiency.Keeping other parameters constant,when the solid circulation rate increased(10kg/h→30kg/h),the CO2 capture efficiency increased(69.3%→81.3%).When the adsorber bed height increased(250mm→450mm),the CO2 capture efficiency increased(68.2%→85.7%).When the water vapor concentration increased(8%→14%),the CO2 capture efficiency increased(66.0%→82.1%).When the regeneration temperature increased(473K→573K),the CO2 capture efficiency increased(63.1%→81.3%).Nevertheless,enhancing the cyclic decarburization performance by varying fluidized bed parameters was also influenced by comprehensive energy consumption.

吴影;王金可;闫建国;罗杰;赵环宇;段元强;陈晓平

淮安大学自动化学院,江苏淮安 223003||东南大学能源与环境学院,能源热转换及其过程测控教育部重点实验室,江苏南京 210096淮安大学自动化学院,江苏淮安 223003中国电建集团贵州工程有限公司,贵州贵阳 550003中国电建集团贵州工程有限公司,贵州贵阳 550003淮安大学自动化学院,江苏淮安 223003东南大学能源与环境学院,能源热转换及其过程测控教育部重点实验室,江苏南京 210096东南大学能源与环境学院,能源热转换及其过程测控教育部重点实验室,江苏南京 210096

化学化工

二氧化碳捕集多相反应流化床K2CO3/Al2O3固体吸附剂数值模拟

CO2 capturemultiphase reactionfluidized-bedK2CO3/Al2O3 solid adsorbentnumerical simulation

《化工进展》 2026 (8)

4574-4587,14

国家重点研发计划(2022YFE0206600)贵州省科技支撑项目[黔科合支撑(2026)一般179]江苏省农业科技自主创新资金[CX(24)3118]淮安市社会发展计划(绿色生态)(HAN202501)淮安市级基础研究计划(联合专项)(HABL2023011)淮上英才计划驻淮高校优秀博士项目(Z302J24203).

10.16085/j.issn.1000-6613.2025-1484

评论