首页|期刊导航|材料科学与工程学报|基于原位聚合的涤麻混纺织物/PAA复合材料的制备及性能

基于原位聚合的涤麻混纺织物/PAA复合材料的制备及性能OA

Preparation and Properties of Polyester-hemp Blended Fabric/PAA Composites Via In-situ Polymerization

中文摘要英文摘要

为解决以传统预聚树脂浸渍法制备织物增强复合材料存在的树脂黏度高、浸渍不充分及界面结合弱等问题,本研究提出一种原位自由基聚合与热压工艺相结合的新型复合材料的制备方法.该方法利用低黏度丙烯酸(AA)单体体系对织物进行充分浸润,并在织物内部及表面原位聚合形成聚丙烯酸(PAA)基体,以改善界面结合并提升复合材料综合性能.研究通过断裂微观形貌、广角 X 射线衍射、红外光谱和热性能进一步分析所制成的复合材料的性能,结果表明自由基聚合的最佳工艺参数为:AA 体积分数为 8%,聚合温度 80℃,反应时间 1.5 h.此条件下所得的复合材料表现出优良的力学性能,其拉伸强度、断裂伸长率和拉伸模量分别为 83.50 MPa、9.42%和 936.46 MPa.强度和模量是织物的 4 倍.微观与结构表征结果表明,PAA 基体能够有效包覆并黏结纤维,且其羧基与麻纤维表面羟基之间可能形成氢键作用,从而增强纤维/基体界面结合并提高载荷传递效率.该方法避免了高黏度树脂的浸渍难题,通过一步法同时实现单体的浸渍和聚合,并利用热压工艺强化了界面结合,有效地提升了复合材料的综合性能,具有一定的理论意义和潜在的应用价值.

Natural fiber-reinforced polymer composites have attracted considerable attention because of their low density,renewability,biodegradability,and favorable specific mechanical properties.Polyester-hemp blended fabrics are particularly promising as reinforcing materials because they combine the strength and dimensional stability of polyester with the stiffness and renewable characteristics of hemp.However,conventional resin impregnation methods usually suffer from high resin viscosity,insufficient penetration into the fabric structure,and weak interfacial adhesion,which limit the mechanical performance of the resulting composites.In this work,a one-step preparation strategy combining in-situ free-radical polymerization with hot pressing was proposed to fabricate polyester-hemp blended fabric/poly(acrylic acid)(PAA)composites.The main purpose was to replace high-viscosity prepolymer impregnation with low-viscosity monomer infiltration,so as to improve impregnation efficiency and fiber-matrix interfacial bonding. A plain polyester-hemp blended fabric with a polyester/hemp ratio of 7/3 was used as the reinforcement.Acrylic acid(AA)was selected as the monomer,potassium persulfate(KPS)as the initiator,and N,N-methylenebisacrylamide(MBA)as the crosslinking agent.The fabric was immersed in the reaction solution,and the in-situ polymerization process was carried out under water-bath heating.After drying,the prepreg was consolidated by hot pressing to obtain the final composite.The effects of monomer concentration,polymerization time,and polymerization temperature on the mechanical properties were investigated by a single-factor method.The results showed that the optimal polymerization parameters were an AA volume fraction of 8%(v/v),a polymerization temperature of 80℃,and a polymerization time of 1.5 h.Under these conditions,the composite exhibited the best overall balance of strength,stiffness,and ductility. The optimized composite showed significantly improved tensile properties compared with the original polyester-hemp blended fabric.Its tensile strength,elongation at break,and tensile modulus reached 83.50 MPa,9.42%,and 936.46 MPa,respectively,whereas the original fabric showed corresponding values of 21.02 MPa,10.6%,and 249.35 MPa.The tensile strength and modulus of the composite were therefore about four times those of the fabric,indicating that the proposed process effectively enhanced the load-bearing capacity and stiffness of the material while maintaining acceptable elongation.The tensile curve also suggested a deformation process involving elastic deformation,plastic deformation,and final fracture,indicating that the composite still retained a certain degree of toughness after matrix introduction. The strengthening mechanism was analyzed by combining microscopic and structural characterization.SEM observations of the fracture surface showed that the PAA matrix effectively bonded polyester and hemp fibers into an integrated structure,and polymer residues remained attached to the exposed fiber surfaces after fracture.FTIR results showed obvious changes in the O-H stretching region and the C=O absorption region,suggesting the existence of strong intermolecular interactions,especially hydrogen bonding,between the carboxyl groups of PAA and the hydroxyl groups on hemp fiber surfaces.These interactions contributed to improved interfacial adhesion and more efficient stress transfer.XRD analysis revealed that no new crystalline peaks appeared after composite formation,while the characteristic peaks of the fabric remained but with reduced relative intensity,indicating that PAA mainly existed as an amorphous phase and coated the fibers during hot pressing.TG and DTG results further confirmed the successful formation of the composite and reflected the different thermal degradation behaviors of PAA,hemp,and polyester components. In summary,the combination of in-situ free-radical polymerization and hot pressing provides an effective route for preparing polyester-hemp blended fabric/PAA composites.This method avoids the impregnation difficulties associated with high-viscosity resins,improves the fiber-matrix interfacial structure,and significantly enhances tensile strength and modulus.The study provides an experimental basis for the development of high-performance and environmentally friendly cellulose-based textile composites,and also offers a useful strategy for interface design in fabric-reinforced composite materials.

朱浩;王汉坤;陈长洁

东华大学 纺织学院,上海 201620国际竹藤中心 竹藤生物质新材料研究所,北京 100102||国家林业和草原局 北京市共建竹藤科学与技术重点实验室,北京 100102东华大学 纺织学院,上海 201620

通用工业技术

自由基聚合原位聚合热压工艺丙烯酸复合材料力学性能

Free radical polymerizationIn-situ polymerizationHot pressing processAcrylic acidComposite materialMechanical properties

《材料科学与工程学报》 2026 (4)

563-571,9

中央高校基本科研业务费专项资金资助(2232025G-02)厅市共建玄武岩纤维及复合材料四川省重点实验室项目(XXFC-2201)

10.14136/j.cnki.issn1673-2812.2026.04.006

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