电弧焊接与增材制造热质传递解耦方法研究进展OA
Research progress in decoupling methods of heat and mass transfer in arc welding and additive manufacturing
电弧热源在焊接及增材制造领域应用广泛,已成为金属构件连接与成形制造不可或缺的核心能量载体.然而,传统电弧热源存在传热与传质行为高度耦合、无法独立调控的固有缺陷,导致工件热输入与丝材熔敷率深度绑定,难以同时兼顾高效率沉积与高质量成形的双重需求,严重制约了大型复杂结构件的高性能制造进程.因此,开展电弧热源热质传递解耦研究,对于突破传统电弧制造技术具有重要的理论价值与紧迫的工程意义.本文系统综述了电弧热源热质传递解耦技术的研究进展,重点聚焦交叉电弧这一前沿构型.交叉电弧通过独立热源与独立质量源的协同配置,从控制架构上实现了热输入与质量传递之间的解耦.围绕交叉电弧热源的稳定性控制、熔滴过渡行为及发展挑战等关键方面展开深入评述,旨在为构建热质传递独立可控的新一代智能电弧制造系统提供坚实的理论依据与可行的技术路线支撑.
Arc heat sources are extensively employed in welding and additive manufacturing,emerging as an indispensable core energy medium for the joining and forming of metal components.Nevertheless,traditional arc heat sources are plagued by inherent flaws,such as the highly-coupled heat and mass transfer behaviors that are difficult to control independently.This results in a profound coupling between the heat input to the workpiece and the wire deposition rate,posing a significant challenge in simultaneously satisfying the dual demands of high-efficiency deposition and high-quality forming.Consequently,it severely restricts the high-performance manufacturing process of large and complex structural components.Therefore,conducting research on the decoupling of heat and mass transfer in arc heat sources is of immense theoretical value and urgent engineering significance for transcending traditional arc manufacturing technology.This paper presents a systematic review of the research progress in the decoupling technology of heat and mass transfer in arc heat sources,with a particular focus on the state-of-the-art cross-arc configuration.From a physical perspective,this technology achieves orthogonal decoupling of heat input and mass transport through the coordinated arrangement of independent heat sources and independent mass sources.The article offers an in-depth examination of key aspects,including the stability control,droplet transfer behavior,and development challenges of cross-arc heat sources.Its objective is to provide a robust theoretical foundation and feasible technical route support for constructing a new generation of intelligent arc manufacturing systems with independent and controllable heat and mass.
董善文;赵雪雅;卢倩;曾勇;蒋凡;陈树君;杨志东
盐城工学院 机械工程学院,江苏 盐城 224051||北京工业大学 机械与能源工程学院,北京 100124盐城工学院 机械工程学院,江苏 盐城 224051盐城工学院 机械工程学院,江苏 盐城 224051盐城工学院 机械工程学院,江苏 盐城 224051北京工业大学 机械与能源工程学院,北京 100124北京工业大学 机械与能源工程学院,北京 100124江苏科技大学 材料科学与工程学院,江苏 镇江 212028
矿业与冶金
电弧热源传热传质解耦交叉电弧
arc heat sourcesheat transfermass transferdecouplingcross arc
《材料工程》 2026 (9)
76-90,15
国家自然科学基金项目(52335007)
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