钻井液六速在线测量系统试验研究OA
Experimental study on a six-speed online measurement system for drilling fluid rheology
针对传统人工测量钻井液流变参数实时性差、精度不足的问题,本文研制了一套钻井液六速在线测量系统.结合同心圆筒流动模型推导了剪切速率,并引入宾汉模型、幂律模型以及赫歇尔-巴尔克利流变模型求解流变参数.通过 CFD数值模拟分析端部效应,并提出了相应的动态修正方案;搭建实验平台,对比了在线模块与标准Fann 35黏度计的测量结果.试验结果表明:该系统与台式黏度计测得结果高度一致,二者读数平均偏差小于5%;HB模型拟合误差低于2%,显著优于宾汉模型;降温会使塑性黏度与屈服应力增大,经补偿后可实现数据标准化;系统对转速阶跃变化的响应时间约2 s,动态特性优良.该系统实现了流变参数的实时、连续、高精度测量,为钻井液性能的智能化监控与安全高效钻井提供了有效技术支撑.
To address the issues of poor real-time performance and insufficient accuracy in traditional manual measurement of drilling fluid rheological parameters,this study developed a six-speed online drilling fluid measurement system.By deriving the shear rate based on the concentric cylinder flow model,parameter solutions were achieved by incorporating the Bingham model,power-law model,and Herschel-Bulkley rheological model.The end effect was analyzed through CFD numerical simulation,and a corresponding dynamic correction method was proposed.An experimental platform was established to compare the measurement results of the online module with those of a standard Fann 35 viscometer.The test results show that the system exhibits high consistency with the benchtop viscometer,with an average deviation of less than 5%between the readings.The fitting error of the HB model is below 2%,significantly outperforming the Bingham model.Temperature reduction markedly increases plastic viscosity and yield stress,enabling data standardization through temperature compensation.The system responds to step changes in rotational speed within approximately 2 s,demonstrating excellent dynamic performance.This system enables real-time,continuous,and high-precision measurement of rheological parameters,providing effective technical support for intelligent monitoring of drilling fluid performance and safe,efficient drilling operations.
魏代锋;冉恒谦;张毅;朱迪斯;韩丽丽
中国地质调查局油气资源调查中心,北京 100083||中国地质科学院,北京 100037中国地质科学院,北京 100037中国地质科学院,北京 100037||深地探测与矿产勘查全国重点实验室,北京 100037中国地质调查局油气资源调查中心,北京 100083中国地质科学院,北京 100037||深地探测与矿产勘查全国重点实验室,北京 100037
天文与地球科学
钻井液在线测量六速黏度计端部效应赫歇尔-巴尔克利模型实时监测
drilling fluidonline measurementsix-speed viscometerend effectHerschel-Bulkley modelreal-time monitoring
《钻探工程》 2026 (5)
55-63,9
国家科技重大专项(编号:2024ZD1000800、2024ZD1000803)深地探测与矿产勘查全国重点实验室基本科研业务费重点攻关项目(编号:JKYDM2025112)中国地质科学院基本科研业务费项目(编号:JKYZD202304)
评论