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内置锥台电极立式分离器性能试验研究OA

Experimental study on the performance of a vertical separator with built-in frustum electrode

中文摘要英文摘要

针对传统原油处理工艺中重力沉降罐占地面积大、效率低、处理时间长等问题,设计研制了内置锥台电极的立式分离器,采用高频/高压脉冲交流电源,以油出口含水率为分离性能评价指标,开展了内置锥台电极的立式分离器破乳脱水试验,探究了不同分流比、乳化液入口含水率、入口流量,以及电场参数(电压、频率、电场作用时间)对分离性能的影响规律.结果表明,立式分离器存在最优电场参数,在乳化液入口含水率30%、入口流量100 mL/min、分流比0.3条件下,最佳电场作用时间为16.5 min,电场电压为1.85 kV,电场频率为3.2 kHz,对应油出口含水率可达0.79%.不同因素对分离器性能影响程度排序为电场电压>电场频率>电场作用时间.研究结果为原油乳化液脱水用高效立式分离器的研发与推广应用提供参考和指导.

Aiming at the disadvantages of traditional crude oil treatment processes,including large floor area,low efficiency and long treatment duration of gravity settling tanks,a vertical separator equipped with built-in frustum electrodes was developed in this study.A high-frequency and high-voltage pulsed alternating current(AC)power supply was adopted,and the water content at the oil outlet was selected as the evaluation index for separation performance.Demulsification and dehydration experiments of the novel vertical separator with built-in frustum electrodes were carried out to investigate the influences of split ratio,inlet water content,inlet flow rate,and electric field parameters(voltage,frequency,and electric field action time)on the separation performance.The experimental results indicate that there exists an optimal combination of electric field parameters for the vertical separator.Under the operating conditions of an inlet water content of 30%,an inlet flow rate of 100 mL/min and a split ratio of 0.3,the optimal electric field action time,electric field voltage and electric field frequency are 16.5 min,1.85 kV and 3.2 kHz,respectively,achieving a minimum water content of 0.79%at the oil outlet.The influencing degrees of various factors on the separator performance follow the order of electric field voltage>electric field frequency>electric field action time.This study provides a theoretical reference and technical guidance for the research,development and engineering application of high-efficiency vertical separators for the dehydration of crude oil emulsions.

尚超;李威;石熠;徐海波;张明;安维峥;陈家庆

中海油研究总院有限责任公司 工程研究设计院,北京 100027北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617中海油研究总院有限责任公司 工程研究设计院,北京 100027中海油研究总院有限责任公司 工程研究设计院,北京 100027中海油研究总院有限责任公司 工程研究设计院,北京 100027北京石油化工学院 机械工程学院,北京 102617||深水油气管线关键技术与装备北京市重点实验室,北京 102617||北方工业大学 机械与材料工程学院,北京 100144

机械制造

立式分离器高频/高压脉冲交流电源电场破乳电场电压

vertical oil-water separatorhigh-frequency/high-voltage pulsed AC power supplyelectric field demulsificationelectric field voltage

《流体机械》 2026 (6)

9-16,8

中国海洋石油集团有限公司"十四五"重大科技项目(CCL2023RCPS0060RSN)

10.3969/j.issn.1005-0329.2026.06.002

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