基于加压腐蚀与APS自组装薄层的TC4/PET异质界面增强方法的研究OA
Study on Interfacial Enhancement Method for TC4/PET Heterogeneous Interface Based on Pressure-assisted Corrosion and APS Self-assembled Thin Layer
新能源汽车与航空航天等领域对轻量化与高可靠性结构需求迫切,推动了钛合金/热塑性聚合物异质结构的发展.然而,钛合金TC4/聚对苯二甲酸乙二醇酯(TC4/PET)体系在化学结构、极性及热膨胀系数方面存在显著失配,导致常规注塑所得界面结合强度极低,严重制约其工程应用.文章提出"加压腐蚀协同自组装薄层氨丙基硅杂环烷(APS)"的界面调控策略,系统考察加压腐蚀及涂覆薄层APS对TC4/PET异质界面结合强度的影响.研究通过在TC4表面加压腐蚀构筑微米级粗糙结构,提高表面能并增强界面机械互锁.涂覆APS,从而在TC4氧化膜与PET之间构建薄层硅烷桥接网络.采用注塑工艺制备TC4/PET接头,利用扫描电子显微镜(SEM)、接触角测试(CA)、X射线光电子能谱仪(XPS)和傅里叶变换红外光谱仪(FTIR)表征界面形貌与化学结构,采用拉伸剪切试验评估界面力学性能.结果表明:加压腐蚀使接头强度提高至约8.32 MPa;在此基础上引入3-氨基丙基三乙氧基硅烷(KH550),凭借Si—O—Ti键及氢键等化学桥接作用,接头强度提升至17.43 MPa;APS自组装薄层策略可在界面形成更薄、更均匀的膜层结构,显著增强界面化学键合,使接头强度进一步提高至29.74 MPa.加压腐蚀与薄层APS协同可有效实现TC4/PET界面的高强度稳定结合.研究为钛合金/工程塑料轻量化杂化结构的界面设计与快速成型工艺优化提供参考.
The urgent need for lightweight and high reliability structures in the fields of new energy vehicles and aerospace has promoted the development of titanium alloy/thermoplastic polymer heterostructures.However,the titanium alloy TC4/polyethylene terephthalate(TC4/PET)system has a significant mismatch in chemical structure,polarity and thermal expansion coefficient,which leads to the extremely low bonding strength of the interface obtained by conventional injection molding,which seriously restricts its engineering application.Accordingly,this article proposed the interface control strategy of"pressure corrosion and self-assembled thin layer γ-Aminopropylsilatrane(APS)",and systematically investigated the effect of pressure corrosion and thin layer APS on the bonding strength of TC4/PET heterogeneous interface.In this study,micron-scale rough structure was constructed on TC4 surface by pressure-assisted corrosion to increase the surface energy and enhance interfacial mechanical interlocking.Then APS was applied to construct thin silane bridging network between TC4 oxide film and PET.The TC4/PET joint was prepared by injection molding process.The interface morphology and chemical structure were characterized by scanning electron microscopy(SEM),contact angle test(CA),X-ray photoelectron spectroscopy(XPS)and Fourier transform infrared spectroscopy(FTIR),and mechanical properties of the interface were evaluated by tensile shear test.The results showed that the strength of the joint increased to about 8.32 MPa by pressure corrosion.On this basis,after the introduction of 3-aminopropyltriethoxysilane(KH550),the strength of the joint increased to 17.43 MPa by virtue of chemical bridging effects such as Si—O—Ti bond and hydrogen bond.The APS self-assembled thin layer strategy could form a thinner and more uniform film structure at the interface,significantly enhance the chemical bonding at the interface,and further improve the joint strength to 29.74 MPa.The combination of pressure corrosion and thin layer APS can effectively realize the high strength and stable combination of TC4/PET interface.The study provides a reference for the interface design and rapid prototyping process optimization of lightweight hybrid structure of titanium alloy/engineering plastics.
卢雪;刘焕伟
泰山科技学院,山东 泰安 271000泰山科技学院,山东 泰安 271000
化学化工
异质界面注塑KH550拉伸剪切强度
Heterogeneous interfaceInjection moldingKH550Tensile shear strength
《塑料科技》 2026 (8)
144-149,6
泰山科技学院2025年度校级一流本科专业"机械电子工程"建设项目(Tk2025xjylzy001)
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