基于VisionMaster的插座螺钉有无视觉检测系统设计OA

In response to the safety hazards caused by missing screws in socket production and the problems of low efficiency and poor accuracy in traditional manual inspection,a visual inspection system integrating image acquisition,preprocessing,template matching,and defect determination was constructed with VisionMaster visual software as the core through optimized selection and system integration of light sources,industrial cameras,and lenses.The experimental results show that the detection accuracy of the system reaches 100%,with a single detection time of about 1.02s,meeting the detection requirements of more than 20 detections per minute in industrial production,and maintaining stable performance under different lighting environments.The system solution is cost-effective and easy to operate,providing a feasible path for the intelligent upgrade of socket production for small and medium-sized enterprises.