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基于时频优化盲解卷积的工业机器人故障诊断OA

Fault Diagnosis of Industrial Robot Based on Time-Frequency Optimized Blind Deconvolution

中文摘要英文摘要

针对工业机器人关节电机轴承在强噪声工况下周期性故障特征易被淹没、传统盲解卷积方法难以稳定提取有效特征的问题,提出一种基于时频优化盲解卷积(Time-Frequency Optimized Blind Deconvolu-tion,TFO-BD)的故障诊断和预测方法.该方法将时域二次卷积滤波与频域线性滤波显式嵌入深度学习框架中,从时域抑制非周期噪声、从频域增强故障特征频率(Fault Characteristic Frequency,FCF)相关信息,并通过引入融合峰度约束、频域能量约束和交叉熵项的物理信息损失函数,实现盲解卷积参数与分类网络的端到端联合优化.在此基础上,构建了基于门控循环单元(Gated Recurrent Unit,GRU)网络的多步时间序列预测模型,实现故障演化趋势预测和预警反馈,形成"预测-诊断"闭环体系.实验结果表明,在-4 dB强噪声条件下,所提方法在多种主流骨干网络上均可获得显著性能提升,平均F1值提升超过10%;同时,GRU预测模型在保证预测精度的前提下具有较高的训练效率,验证了所提方法在强噪声工业场景下的有效性和工程应用潜力.

To address the problem where periodic fault features of industrial robot joint motor bearings are sub-merged by strong noise and lack stability of traditional blind deconvolution methods,a fault diagnosis and prog-nosis method based on time-frequency optimized blind deconvolution(TFO-BD)is proposed.This method ex-plicitly embeds time-domain quadratic convolution and frequency-domain linear filtering into a deep learning framework to suppress non-periodic noise and enhance fault characteristic frequency(FCF)information.By in-troducing a physics-informed loss function that fuses kurtosis constraints,frequency-domain energy constraints,and cross-entropy,end-to-end joint optimization of the blind deconvolution parameters and classification net-work is achieved.Furthermore,multi-step time-series prediction model based on gated recurrent unit(GRU)network is constructed to predict fault trends and generate early warnings,forming a"prediction-diagnosis"closed loop.Experimental results demonstrate that under-4 dB noise,the proposed method significantly im-proves performance across mainstream backbone networks,increasing the average F1-score by over 10%.The GRU model also maintains high training efficiency while ensuring accuracy,validating the effectiveness and en-gineering potential of proposed method in strong-noise industrial scenarios.

何军红;辛禹嘉;牛云;贺永敬

西北工业大学航海学院,陕西西安 710072西北工业大学航海学院,陕西西安 710072西北工业大学航海学院,陕西西安 710072西北工业大学航海学院,陕西西安 710072

机械制造

时频优化盲解卷积工业机器人故障诊断强噪声环境故障预测

TFO-BDindustrial robotsfault diagnosisstrong noise environmentfault prognosis

《测控技术》 2026 (8)

33-40,8

2023年工信部高质量发展专项(D5130250187)

10.19708/j.ckjs.2026.05.216

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