基于对比记忆自编码器的烟机运行状态监控方法OA
Monitoring method for cigarette machine operating status based on contrastive memory autoencoder
[目的]提出一种基于对比记忆自编码器的卷烟机生产运行状态检测方法,提高生产烟支质量.[方法]以杭州卷烟厂的空头数据为例,基于原始烟支的重量、圆周、吸阻和空头关键指标数据进行训练,利用对比学习框架预训练一个能够感知烟支质量数据的编码器网络,通过放大异常数据和原始数据间的差距,实现生产异常检测,并提出异常比例和门控参数优化记忆向量的更新过程,改善模型性能.[结果]模型的检测 F1 分数、召回率和 AUC 分别达到 0.9801、1.0000 和 0.9938,优于当前的对比方法,验证了其有效性和优越性.[结论]该方法不依赖卷烟机的故障数据,仅依靠卷烟机的正常运行数据就可以准确可靠地判断烟机运行状态,具有显著的实际应用潜力.
[Objective]This study proposes a contrastive memory autoencoder-based method for detecting the production operating status of cigarette-making machines to improve cigarette production quality.[Methods]Using empty-end data from the Hangzhou cigarette factory as an example,the model was trained on raw key indicators of cigarette rods,including weight,circumference,draw resistance,and empty ends.A contrastive learning framework was used to pretrain an encoder network capable of capturing cigarette-quality features.By amplifying the discrepancy between anomalous and normal data,the method detects production anomalies.In addition,an anomaly ratio and gating parameter were introduced to optimize memory-vector updating and improve model performance.[Results]The model achieved an F1 score,recall,and AUC of 0.9801,1.0000,and 0.9938,respectively,outperforming the current comparison methods and confirming its effectiveness and superiority.[Conclusion]The proposed method does not rely on cigarette-machine fault data.It can accurately and reliably determine cigarette-machine operating status using only normal operating data,indicating substantial potential for practical application.
饶永;包军;余清;陈志兴;潘晓华;叶林辉;翁得鱼;杜晓东
常德烟草机械有限责任公司,湖南省常德市武陵区长庚路 999 号 415000常德烟草机械有限责任公司,湖南省常德市武陵区长庚路 999 号 415000常德烟草机械有限责任公司,湖南省常德市武陵区长庚路 999 号 415000常德烟草机械有限责任公司,湖南省常德市武陵区长庚路 999 号 415000浙江大学滨江研究院,浙江省杭州市滨江区长河街道聚才路 239 号 310051浙江大学滨江研究院,浙江省杭州市滨江区长河街道聚才路 239 号 310051浙江大学滨江研究院,浙江省杭州市滨江区长河街道聚才路 239 号 310051浙江大学滨江研究院,浙江省杭州市滨江区长河街道聚才路 239 号 310051
记忆自编码器对比学习异常检测
memory autoencoderbootstrapped contrastive learninganomaly detection
《中国烟草学报》 2026 (4)
31-43,13
机理与数据双驱动的卷接机组精益维保研究与应用(No.K1202403009)
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