吊栽木耳采摘机设计与试验OA
Design and experimental evaluation of a hanging edible fungus harvesting machine
木耳栽培模式分为地栽式和吊栽式两种,针对目前吊栽式木耳采收无机可用的问题,设计一种吊栽木耳采摘机.利用 SolidWorks 软件进行建模,对采摘机进行整体设计,利用有限元软件对传动齿轮进行强度仿真分析及优化.将电机转速、刮削刀的偏转角度、菌棒与刮削刀的间距作为影响因素,以木耳采净率和耳片破损率为性能指标,在试验样机上展开单因素和多因素的试验研究,并运用 Design—Expert 13.0 数据分析软件对试验结果展开分析及优化求解.结果表明:影响木耳采净率的因素从大到小依次为菌棒与刮削刀的间距、刮削刀的偏转角度、电机转速;影响耳片破损率的因素从大到小依次为电机转速、刮削刀的偏转角度、菌棒与刮削刀的间距.最优参数组合:电机转速为 900 r/min、刮削刀的偏转角度为 10°、菌棒与刮削刀的间距为 80 mm,此时木耳采净率和耳片破损率均值为 93.87%和 2.12%.最后对最优参数组合进行试验验证,验证结果与优化结果基本一致.研究结果能为吊栽木耳采摘机的研发提供理论依据和技术参考.
Edible fungi are commonly cultivated using either ground-based or hanging cultivation systems.While mechanized harvesting technologies have been developed for ground-cultivated fungi,efficient harvesting equipment for hanging-cultivated fungi remains largely unavailable.To address this gap,a harvesting machine specifically designed for hanging-cultivated edible fungi was developed and evaluated.The machine was designed and modeled using SolidWorks software,and finite element analysis was conducted to assess and optimize the strength and structural performance of the transmission gear system.To evaluate harvesting performance,motor speed,scraper deflection angle,and the spacing between the fungus stick and the scraper were selected as experimental factors.The clean harvesting rate and fruiting-body damage rate were used as performance indexes.Single-factor experiments and multi-factor response surface experiments were conducted using a prototype machine,and the experimental data were analyzed and optimized using Design—Expert 13.0 software.The results showed that the effects of the tested factors on the ear picking rate,in descending order,was:spacing between the fungus sticks and scraper,scraper deflection angle,and motor speed.For the fruiting-body damage rate,the order of influence was:motor speed,scraper deflection angle,and spacing between the fungus sticks and scraper.The optimal parameter combination was determined to be a motor speed of 900 r/min,a scraper deflection angle of 10°,and a spacing of 80 mm between the cultivation stick and the scraper.Under these conditions,the clean harvesting rate reached 93.87%,while the fruiting-body damage rate was only 2.12%.Validation experiments conducted using the optimized parameter combination produced results that closely matched the predicted values,confirming the reliability of the optimization model.The developed harvesting machine demonstrates excellent harvesting performance and provides a practical solution for the mechanized harvesting of hanging-cultivated edible fungi.The findings of this study offer valuable theoretical support and technical guidance for the development and application of intelligent harvesting equipment in the edible fungus industry.
施继红;孟宪章;张磊;刘贞彤;马云海;朱凤武
吉林农业大学工程技术学院,长春市,130118吉林农业大学工程技术学院,长春市,130118吉林农业大学工程技术学院,长春市,130118||桑诺普精密光学(昆山)有限公司,江苏 苏州,215300吉林农业大学工程技术学院,长春市,130118吉林大学生物与农业工程学院,长春市,130022吉林农业大学工程技术学院,长春市,130118
农业科技
吊栽木耳采摘机夹持力木耳采净率响应曲面试验
hanging fungusharvesting machineclamping forceear harvesting rateresponse surface methodology
《中国农机化学报》 2026 (7)
62-70,9
吉林省科技发展计划项目(20220202029NC)吉林省教育厅科学技术研究项目(JJKH20230387KJ)
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