独立气道式水稻旱直播气吸式排种器设计与试验OA
Design and experiment of independent airway direct seeding air-suction seed discharger for rice
针对目前水稻旱直播气吸式排种器负压消耗大、吸种孔气压分布不均造成的充种质量下降和排种器适应性不佳等问题,设计一种适用于水稻旱直播且有独立气道的气吸式排种器.通过排种器的结构来影响气室和吸种孔的气压分布,从而提高充种质量.首先对吸种过程的受力进行理论分析,得到各个阶段所需吸力分布情况,并且设计排种器的结构和关键尺寸.然后利用 Fluent 对流场进行数值模拟,研究独立气道设计对吸种孔表面的负压分布情况影响,验证这种结构的合理性;研究气室宽度对吸种孔表面的气压均匀性影响,利用 CFD—POST 生成点云采样吸种孔表面流场数据,用采样数据构建气压均匀性的数学模型,对气压均匀性进行量化,并以量化数据为依据找出最优的气室宽度.最后利用 3D打印排种器的主体进行台架试验研究,台架试验验证排种器合理性.通过气压均匀性量化的数据选定气室宽度为 8 mm,此时吸种孔表面气压均匀性和负压值均较好.确定排种器最佳入口负压为-1.55 kPa、转速为 26 r/min,此工作参数下合格率为 88%,漏播率为 4.47%,重播率为 7.53%.选择两种不同形态的稻种(绿旱 1 号与丹旱 53 号)为试验材料,验证排种器的良好适应性,合格率均在 82%以上,满足水稻旱直播需求.
In view of the current problems such as large negative pressure consumption of rice drought direct seeding air suction seeder,reabsorption,leakage and poor adaptability of the seeder due to uneven distribution of air pressure at the seed suction holes.In this paper,an air-suction seed discharger with independent airway was designed for rice drought direct seeding,and firstly,the influence of independent airway design on the negative pressure distribution on the surface of the seed suction holes was studied by using Fluent to numerically simulate the flow field,and the rationality of this structure was verified.Then,the influence of the width of the air chamber on the air pressure uniformity on the surface of the seed suction holes was studied,and the flow field data of the surface of the seed absorption hole were generated by CFD—POST,and then the mathematical model of the air pressure uniformity was constructed with the sampling data,the air pressure uniformity was quantified,and the optimal size of the air chamber width was found based on the quantitative data.Finally,the main body of the 3D printed seed shooter was used to carry out the bench test research,and the bench test verified the rationality of the seed shooter.According to the data quantified by the air pressure uniformity,the size of the air chamber was 8 mm,and the air pressure uniformity and negative pressure value on the surface of the seed suction hole were good.It was determined that the optimal inlet negative pressure of the seed shooter was-1.55 kPa and the rotation speed was 26 r/min,and the pass rate was 88%,the missed seeding rate was 4.47%,and the reseeding rate was 7.53%under this working parameter.Two rice varieties with different morphologies(Luhan No.1 and Danhan No.53)were selected as test materials,and the good adaptability of the seed discharger was verified,and the pass rate was more than 82%,which met the needs of rice drought direct seeding.
李兴成;蔡宗寿;朱铭锋;郎太恩;王文均;薛景
云南农业大学机电工程学院,昆明市,650051云南农业大学机电工程学院,昆明市,650051云南农业大学机电工程学院,昆明市,650051云南农业大学机电工程学院,昆明市,650051云南农业大学机电工程学院,昆明市,650051云南农业大学机电工程学院,昆明市,650051
农业科技
水稻旱直播独立气道气吸式排种器Fluent数值模拟气压均匀性量化
rice drought direct seedingindependent airwayair suction seed dischargerFluent numerical simulationquantification of air pressure uniformity
《中国农机化学报》 2026 (7)
46-54,70,10
云南省重大科技专项计划(202402AE090026-06)云南省农业农村厅专项(2022070011)
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