乙腈-水体系萃取精馏三塔流程的模拟与优化OA
Simulation and optimization on process of three towers for separation of acetonitrile-water by extraction distillation
无水乙腈常用作合成过程中的有机溶剂,而在一些化工生产过程中会产生大量富水乙腈废液.采用萃取精馏预脱水三塔工艺,可有效分离乙腈-水共沸体系并降低能耗.利用ChemCAD软件,通过NRTL模型拟合二元交互作用参数,构建了包含脱水塔、萃取精馏塔和萃取剂回收塔的热耦合流程,优化了系统结构以实现能量集成.对操作条件与设备参数进行了优化,并将流股的富余能量与工艺所需能量耦合,建立了全流程-热耦合模型.结果表明,乙腈、水产物和循环萃取剂纯度(质量分数)大于99.9%,三塔热耦合流程总能耗为1535.6 kWh,年度总费用为3.639×106 CNY/a;与常规三塔流程对比,热耦合流程节能33.96%、年度总费用降低27.25%.
Anhydrous acetonitrile is widely used as an organic solvent,while a large amount of acetonitrile waste liquid with high water content is generated during some chemical industrial processes.An extractive distillation pre-dehydration process of three towers is proposed to effectively separate the azeotropic system of acetonitrile-water and reduce energy consumption.In ChemCAD,binary interaction parameters were fitted via the NRTL model to construct a thermally coupled process including a dehydration column,an extractive distillation column,and a solvent recovery column.The system structure was optimized to achieve energy integration.Operating conditions and equipment parameters were optimized to establish a plantwide material-thermal coupling model by coupling excess energy from process streams.The simulation results show that the purity of acetonitrile,water products,and circulating extractant is greater than 99.9%(mass fraction)and the energy consumption of the thermal coupling process is 1535.6 kWh,and the total annual cost is 3.639×106 CNY/a.Compared with the conventional process of three towers,the thermal coupling process declines energy by 33.96%and reduces the total annual cost by 27.25%.
张家瑞;王广义;王光永;毛震波;胡文励
西南化工研究设计院有限公司 多孔材料与分离转化全国重点实验室,国家碳一化学工程技术研究中心,四川 成都 610225兖矿鲁南化工有限公司,山东 滕州 277500西南化工研究设计院有限公司 多孔材料与分离转化全国重点实验室,国家碳一化学工程技术研究中心,四川 成都 610225西南化工研究设计院有限公司 多孔材料与分离转化全国重点实验室,国家碳一化学工程技术研究中心,四川 成都 610225西南化工研究设计院有限公司 多孔材料与分离转化全国重点实验室,国家碳一化学工程技术研究中心,四川 成都 610225
化学化工
萃取精馏乙腈-水体系ChemCAD模拟热耦合能耗
extractive distillationacetonitrile-waterChemCAD simulationthermal couplingenergy consumption
《低碳化学与化工》 2026 (8)
92-101,10
四川省科技创新苗子工程资助项目(MZGC20240137).
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