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基于机器视觉的织带瑕疵检测设备设计OA

Design of Machine-Vision-Based Equipment for Webbing Defect Inspection

中文摘要英文摘要

为克服人工检测效率低、准确性低等问题,笔者提出一种多路并行的织带瑕疵在线检测设备.在机构侧配置同步输送与到位停带修复单元;在算法侧提出边缘自适应多尺度(Edge-Adaptive Multi-scale,EAM)特征增强目标检测网络的 YOLO 检测算法,于主干浅中层引入边缘引导方向自适应门控模块(Edge-Guided Directional Adaptive Gating Module,EGDAGM)强化细条带与高频纹理表达,在顶层加入混合局部通道注意力模块(Mixed Local Channel Attention Module,MLCAM)提升高层语义的判别力,并以自适应加权金字塔融合网络(Adaptive Weighted Pyramid Fusion Network,AWPFN)取代传统路径聚合网络(Path Aggregation Network,PAN)和特征金字塔网络(Feature Pyramid Network,FPN),实现分支加权的跨尺度融合.仿真结果表明:与原有 YOLOv11 模型相比,改进模型在 Web5D 数据集上 mAP50 提升至 93.2%,mAP50-95 提升至52.9%.现场试验表明:设备单路运行速度可达30 m/min,支持6 路并行与停带联动,显著降低人工负荷并提升检出稳定性.该设备为织带类材料的在线质检提供了高效的自动化解决方案.

To overcome the problems of low efficiency and limited accuracy of manual inspection,a multi-lane parallel online webbing defect inspection equipment was developed.The mechanical system integrates synchronized conveying and a stop-at-position belt-holding repair unit.On the algorithm side,a YOLO detection algorithm based on Edge-Adaptive Multi-scale(EAM)feature enhanced target detection network was proposed.The Edge-Guided Directional Adaptive Gating Module(EGDAGM)module was embedded in the shallow and middle layer of the backbone to enhance thin strip-like structures and high-frequency textures.The Mixed Local Channel Attention Module(MLCAM)module was introduced at the top stage to improve the discriminability power of high-level semantics.In addition,the Adaptive Weighted Pyramid Fusion Networ(AWPFN)replaced the conventional Path Aggregation Network(PAN)and Feature Pyramid Network(FPN)to achieve branch-weighted cross-scale fusion.The simulation results show that compared with the original YOLOv11 model,the mAP50 of the improved model on the Web5D dataset is increased to 93.2%,and the mAP50-95 is increased to 52.9%.Field tests demonstrated that the equipment reached a single-lane speed of up to 30 m/min,supported six-lane parallel inspection with coordinated stop control,significantly reduced manual workload and improved detection stability.The proposed equipment provides an efficient automated solution for online quality inspection of webbing materials.

袁兴旺;向忠

浙江理工大学 机械工程学院,浙江 杭州 310018浙江理工大学 机械工程学院,浙江 杭州 310018

机械制造

瑕疵检测织带YOLOv11模型边缘引导方向自适应门控模块混合局部通道注意力模块

defect inspectionwebbingYOLOv11EGDAGM(Edge-Guided Directional Adaptive Gating Module)MLCAM(Mixed Local Channel Attention Module)

《轻工机械》 2026 (4)

68-76,9

10.3969/j.issn.1005-2895.2026.04.009

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