撞针式压电喷射高黏硅橡胶的3D打印工艺OA
3D Printing Process of High-Viscosity Silicone Rubber Using Needle-Type Piezoelectric Jetting
为改善高黏度聚合物3D 打印适应性并减轻边缘堆积,课题组引入基于撞针式压电喷射阀的按需喷射策略.以聚二甲基硅氧烷(Polydimethylsiloxane,PDMS)复合体系为墨水,系统分析了流变性能、压电驱动波形和供胶气压等工艺参数对液滴重叠行为的影响;实验揭示了墨水质量比、驱动能量等对液滴直径的定量影响规律,并确定 SE1700 与 Sylgard 184 质量比为 8∶2时,墨水兼具适宜流变性与堆叠稳定性;通过参数精确调控,实现了直径约416 μm 液滴的稳定沉积,构筑出厚度均一、表面疏水性及力学性能优异(断裂伸长率>150%)的 PDMS 微孔膜.该策略证明了其在高黏度材料微尺度成形中的可行性,为复杂曲面柔性电子器件的共形制造提供了参考.
To improve the printability of high-viscosity polymers and mitigate edge-beading effects in 3D printing,the research group introduced an on-demand jetting strategy based on a needle-type piezoelectric jetting valve.A Polydimethylsiloxane(PDMS)composite system was employed as the printing ink,and the influences of rheological properties,piezoelectric driving waveform,and glue supply pressure on microdroplet deposition behavior were systematically analyzed.The results reveal the quantitative effects of ink mass ratio,driving energy,and related parameters on droplet diameter,and identify that a mass ratio of SE1700 to Sylgard 184 of 8∶2 provides a suitable balance between rheological behavior and stacking stability.Through precise parameter control,stable deposition of microdroplets with a diameter of approximately 416 μm was achieved,enabling the fabrication of PDMS microporous films with uniform thickness,surface hydrophobicity,and excellent mechanical properties(elongation at break>150%).These findings demonstrate the feasibility of this strategy for micro-scale forming of high-viscosity materials and provide a reference for the conformal fabrication of flexible electronic devices on complex curved surfaces.
曾鹏;陈鹏;张星浩;陈彦秋;刘禹
江南大学 机械工程学院,江苏 无锡 214122江南大学 机械工程学院,江苏 无锡 214122江南大学 机械工程学院,江苏 无锡 214122江南大学 机械工程学院,江苏 无锡 214122||江南大学 江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122江南大学 机械工程学院,江苏 无锡 214122||江南大学 江苏省食品先进制造装备技术重点实验室,江苏 无锡 214122
机械制造
3D打印高黏硅橡胶撞针式压电喷射聚二甲基硅氧烷微孔膜流变性能
3D printinghigh-viscosity silicone rubberneedle-type piezoelectric jettingPDMS(Polydimethylsiloxane)microporous filmrheological property
《轻工机械》 2026 (4)
1-9,9
国家自然科学基金项目(51875253)国家自然科学基金项目(52375338)江苏省重点研发计划项目(BE2022069-2).
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