煤气化细渣炉前粒化直掺循环流化床锅炉的工业试验与燃烧机理研究OA
Industrial experimental study on co-firing of gasification fine slag with coal in circulating fluidized bed boiler and combustion mechanism
煤气化细渣是煤气化过程中产生的主要固体废弃物之一,年产生量高达8 000万t,其含水率高、残炭含量高、燃烧特性差,现有处置方式存在高污染、高成本等问题,如何将其资源化利用已成为现代煤化工可持续发展的关键.本研究提出一种煤气化细渣直接掺烧工艺,在280 t/h循环流化床锅炉中,通过粒化撒播系统将含水率为50%~65%的细渣直接喷入密相区进行流化燃烧.工业试验和第三方性能测试结果表明:该工艺可使锅炉飞灰与炉渣的未燃尽碳含量及锅炉效率的变化控制在允许范围内;主蒸汽参数与给水温度保持稳定;NOx和SO2排放质量浓度呈降低趋势.从机理层面入手,揭示了"粒化-弥散-强化传热"的耦合燃烧机制,突破了传统"脱水前置"的技术限制,阐明了高水分细渣直接掺烧的核心科学原理与工艺窗口.该技术实现了煤气化细渣的高效、可持续、低成本处置,为其规模化、资源化和减量化消纳提供了切实可行的工程实践参考与理论支撑.
Coal gasification fine slag is one of the primary solid wastes generated during the coal gasification process,with an annual production of up to 80 million tons.It is characterized by high moisture content(typically 50%-65%),high residual carbon,and poor combustion properties.Current disposal methods commonly suffer from significant environmental pollution and high economic costs.Consequently,the resource utilization of coal gasification fine slag has become critical to development of the modern coal chemical industry.This study proposed and implemented a direct co-firing process for gasification fine slag in a 280 t/h circulating fluidized-bed(CFB)boiler.A specially developed granulation and broadcasting system was used to directly introduce gasification fine slag with a moisture content of 50%-65%into the dense phase zone of the furnace for fluidized-bed combustion.Results from industrial trials and third-party performance tests indicate that this process keeps the unburned carbon contents in fly ash and bottom ash,as well as the reduction in boiler efficiency,within engineering-permissible limits.The main steam parameters and feedwater temperature of the boiler remain stable,while the emission mass concentration of NOxand SO2 show a downward trend.Mechanistically,this study reveals a coupled granulation-dispersion-enhanced heat transfer combustion mechanism,overcoming the traditional technical limitation of mandatory pre-drying and clarifying the core scientific principles and operational window for direct co-firing of high-moisture gasification fine slag.This process achieves efficient,sustainable,and low-cost disposal of gasification fine slag,providing a practical and feasible technical solution and engineering practice basis for the large-scale resource utilization of gasification fine slag.
崔星源;刘建国;范燕荣;王伟;苏德;刘银;孙鹏霄;李金波;花勤健;韩向新
烟台龙源电力技术股份有限公司,264006山东烟台上海交通大学机械与动力工程学院,200240上海烟台龙源电力技术股份有限公司,264006山东烟台国家能源集团宁夏煤业有限责任公司,750002银川国家能源集团宁夏煤业有限责任公司,750002银川国家能源集团宁夏煤业有限责任公司,750002银川烟台龙源电力技术股份有限公司,264006山东烟台烟台龙源电力技术股份有限公司,264006山东烟台烟台龙源电力技术股份有限公司,264006山东烟台上海交通大学机械与动力工程学院,200240上海
化学化工
固体废弃物煤气化细渣炉前粒化撒播直接掺烧资源化利用
solid wastegasification fine slaggranulation and broadcastingdirect co-firingresource utilization
《煤炭转化》 2026 (4)
69-78,10
国家重点研发计划课题(2023YFB4102902)和国家能源集团科技创新项目(GJNY-22-35)
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