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采煤工作面可控敏捷稳压供液系统研究与应用OA

Research and application of controllable,agile,and pressure-stabilizing liquid supply system for coal mining face

中文摘要英文摘要

采煤工作面液压支架成组移架过程中液压系统压力波动过大,供液系统最大供液能力无法满足瞬时大流量需求,利用随架蓄能器进行稳压供液的方案存在启动时间延迟及抢液现象.针对该问题,将蓄能器安装于矿用设备列车处,设计了基于蓄能器站的可控敏捷稳压供液系统.建立了工作面液压系统仿真模型,对成组移架时支架进液口的压力和流量波动情况进行分析,得出当移架时间满足工作面需求时,支架进液口压力波动剧烈且泵站会有额外的溢流损耗.可控敏捷稳压供液系统通过控制蓄能器站出液口与液压系统主进液管的通断实现低压快速补液和立柱快速增压,从而实现供液能力与用液需求的实时匹配和敏捷动态补液.仿真结果表明,部署可控敏捷稳压供液系统后,推溜移架时间减少26.0%,压力波动降低45.3%.工业性试验结果表明,系统部署后稳压效果明显,压力波动降低66.0%,压力集中在高压段,更有利于工作面液压设备平稳快速运行.

During group advancing of hydraulic supports at a coal mining face,the hydraulic system experiences excessive pressure fluctuations,and the maximum capacity of the liquid supply system cannot meet instantaneous high-flow demand.Pressure-stabilizing liquid supply with support-mounted accumulators is also subject to delayed startup and competition for liquid.To address these problems,the accumulators were installed on the mining equipment train,and a controllable,agile,and pressure-stabilizing liquid supply system based on an accumulator station was designed.A simulation model of the working-face hydraulic system was established to analyze pressure and flow fluctuations at the support inlet during group advancing.The analysis showed that when the support-advancing time met working-face requirements,the support-inlet pressure fluctuated sharply and the pump station incurred additional overflow losses.By controlling the connection and disconnection between the accumulator-station outlet and the main supply line of the hydraulic system,the system provided rapid liquid replenishment at low pressure and rapid pressurization of support legs,thereby enabling real-time matching between liquid-supply capacity and demand as well as agile dynamic liquid replenishment.Simulation results showed that after deployment of the system,the time required for advancing the scraper conveyor and hydraulic supports decreased by 26.0%,and pressure fluctuations decreased by 45.3%.Industrial tests showed that after deployment,the system achieved a marked pressure-stabilizing effect:pressure fluctuations decreased by 66.0%,and pressure was concentrated in the high-pressure range,which was more conducive to the stable and rapid operation of working-face hydraulic equipment.

赵叔吉

天地科技股份有限公司开采设计事业部,北京 100013||中煤科工开采研究院有限公司,北京 100013

矿业与冶金

采煤工作面成组移架液压系统供液系统稳压供液蓄能器站

coal mining facegroup advancing of hydraulic supportshydraulic systemliquid supply systempressure-stabilizing liquid supplyaccumulator station

《工矿自动化》 2026 (7)

36-44,9

国家重点研发计划子课题(2023YFC2907504).

10.13272/j.issn.1671-251x.2026060027

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