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基于声信号与SVM的机械加工表面粗糙度在线监测OA

Online Monitoring of Machined Surface Roughness Based on Acoustic Signal and SVM

中文摘要英文摘要

针对硬车削过程中表面粗糙度的在线监测需求,采用声学信号结合支持向量机(SVM)进行加工质量诊断,并通过主成分分析(PCA)对声学特征进行降维处理.结果表明:提取的第一主成分与材料去除率和表面粗糙度参数具有强相关性,第三主成分与切削速度密切相关.基于这种相关性,开发一种使用 RBF 核函数的 SVM 分类器来识别 3 个不同等级的表面粗糙度.在最优配置下,该方法实现了 100.0%的识别准确率.研究证实了声学信号可以作为硬车削过程中表面粗糙度监测的有效工具,为实现加工过程的在线质量监控提供了新的解决方案.

To address the need for online monitoring of surface roughness during hard turning,acoustic signals combined with a support vector machine(SVM)are employed for machining quality diagnosis,and principal component analysis(PCA)is applied to reduce the dimensionality of the acoustic features.The results show that the extracted first principal component is strongly correlated with material removal rate and surface roughness parameters,while the third principal component is closely related to cutting speed.Based on this correlation,an SVM classifier using the RBF kernel function is developed to identify three different levels of surface roughness.Under the optimal configuration,the method achieves a recognition accuracy of 100.0%.The study confirms that acoustic signals can serve as an effective tool for monitoring surface roughness during hard turning,providing a new solution for online quality monitoring in machining processes.

马鸿

陕西工业职业技术大学,陕西 咸阳 712099

机械制造

表面粗糙度声学监测硬车削PCASVM

surface roughnessacoustic monitoringhard turningPCASVM

《机械制造与自动化》 2026 (4)

39-43,5

陕西省教育厅科学研究计划项目(24JK0318)

10.19344/j.cnki.issn1671-5276.2026.04.008

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