基于灰云模型的桥式起重机安全风险评估方法OA
Safety Risk Assessment Method of Bridge Cranes Based on Grey Cloud Model
为提高桥式起重机安全风险评估的准确性与科学性,针对传统方法主观性强、难以刻画模糊性与随机性的问题,提出一种基于熵权法与层次分析法(AHP)组合赋权的灰云模型评估方法.研究从结构完整性、电气系统可靠性及管理维护状况等方面构建风险指标体系,采用熵权法确定各指标的客观权重,以反映数据变异特征,并结合AHP引入专家判断,实现主客观权重的综合优化.利用灰云模型融合灰色理论的不确定性处理与云模型的模糊量化特性,对起重机风险等级进行建模与评估.以晋江某天然气厂5台在役桥式起重机为研究对象,开展应力监测、磁粉探伤、厚度测量及电气性能测试等实验,构建安全风险指标体系并进行实证分析.结果表明,模型评估结果与现场检测情况高度一致,评估误差控制在5%以内,风险区分度和稳定性均优于单一灰色评估方法.该研究方法能够准确反映设备真实安全状态,为桥式起重机及类似大型装备的安全管理与风险控制提供可靠的量化依据.
To enhance the accuracy and scientific nature of safety risk assessment for bridge cranes,the problems of strong subjectivity and difficulty in depicting fuzziness and randomness in traditional methods are addressed,and a grey cloud model assessment method is proposed based on the combined weighting of entropy weight method and analytic hierarchy process(AHP).A risk index system is constructed from aspects such as structural integrity,electrical system reliability and management and maintenance status.The entropy weight method is adopted to determine the objective weights of each index to reflect the characteristics of data variation.Combined with AHP,expert judgment is introduced to achieve the comprehensive optimization of subjective and objective weights.The risk level of cranes is modeled and evaluated by integrating the uncertainty processing of grey theory with the fuzzy quantification characteristics of cloud models through the grey cloud model.Taking five in-service bridge cranes in a certain natural gas plant in Jinjiang as the research object,experiments such as stress monitoring,magnetic particle flaw detection,thickness measurement and electrical performance testing are carried out to construct a safety risk index system and conduct empirical analysis.The results show that the model evaluation results are highly consistent with the on-site detection situation,the evaluation error is controlled within 5%,and both the risk discrimination and stability are superior to the single grey evaluation method.The research method can accurately reflect the true safety status of equipment and provide reliable quantitative basis for the safety management and risk control of bridge cranes and similar large-scale equipment.
林宁
福建省特种设备检验研究院(泉州分院),福建 泉州 362000
机械制造
桥式起重机安全风险评估熵权法层次分析法灰云模型
bridge cranesafety risk assessmententropy weight methodanalytic hierarchy processgrey cloud model
《机电工程技术》 2026 (15)
56-61,6
福建省市场监督管理局科技项目(FJMS2023075)
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