基于有限元分析循环进水管对料膜及水流的影响OA
Impact of the Circulation Water Inlet Pipe on the Film and Flow Characteristics Based on Finite Element Analysis
为解决涂布装备漂洗槽装置常规设计中料膜易因水流压力不均产生翘边、抖动及褶皱的问题,提升料膜传动稳定性,以碱性隔膜设备的漂洗槽为研究对象,基于有限元分析方法,系统探究单、双循环进水管的分支出水口参数及布置方式对料膜受力与槽内水流的影响.采用SolidWorks Flow Simulation 建立三维仿真模型,划分网格并设定边界条件,结合SolidWorks Simulation开展静力学分析量化料膜位移.仿真结果显示,单循环进水管下,分支出水口距料膜100 mm时最大压力达1.32 Pa,料膜最大位移14.73 mm;通过将分支出水口集中于水管根部、孔径沿入口至根部递减,可平衡料膜压力;双循环进水管布置使料膜最大压力降至0.67 Pa,最大位移缩减至1.72 mm,且进水管远离料膜入水方向可减少环流对杂质排出的影响.该结构优化方案有效改善了料膜受压不均问题,显著提升了漂洗槽装置的工作性能.
Problems including edge warping,vibration and wrinkling of the film are easily induced by uneven water flow pressure in conventional rinsing tank devices of coating equipment.To improve the transmission stability of the film,the rinsing tank used for alkaline diaphragm equipment is taken as the research object.Based on the finite element analysis method,influences of branch outlet parameters and layout forms of single and double circulation inlet pipes on film stress and internal water flow of the tank are systematically investigated.A three-dimensional simulation model is built via SolidWorks Flow Simulation.Mesh division is carried out and boundary conditions are defined.Static mechanical analysis is implemented with SolidWorks Simulation,and film displacements are quantified accordingly.From simulation results,when branch outlets are arranged 100 mm away from the film under a single circulation inlet pipe,the maximum pressure of 1.32 Pa is obtained,and the maximum displacement of the film reaches 14.73 mm.Uniform film pressure can be achieved by concentrating branch outlets at the pipe root and reducing the aperture from the inlet to the root.When double circulation inlet pipes are adopted,the maximum pressure exerted on the film is decreased to 0.67 Pa,and the maximum displacement is reduced to 1.72 mm.Furthermore,adverse effects of circulating flow on impurity discharge can be weakened when inlet pipes are arranged far from the feeding direction of the film.Uneven pressure distribution on the film is effectively alleviated by the proposed structural optimization scheme,and operational performances of the rinsing tank device are remarkably improved.
董蒙恩;梁辰;郑拓文;杨智江;高云升;李举平
西安航天华阳机电装备有限公司,西安 710100西安航天华阳机电装备有限公司,西安 710100西安航天华阳机电装备有限公司,西安 710100西安航天华阳机电装备有限公司,西安 710100西安航天华阳机电装备有限公司,西安 710100西安航天华阳机电装备有限公司,西安 710100
化学化工
有限元分析漂洗槽装置循环进水管料膜变形结构优化水流分布
finite element analysisrinsing tank devicecirculation inlet pipefilm deformationstructural optimizationwater flow distribution
《机电工程技术》 2026 (15)
48-55,8
电解水制氢复合隔膜批量化制备技术研究([航科]-LY2025-民品03)
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