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吸头(Tip)与钢针精确微量加样方法的性能差异OA

Performance Differences Between Precise Micro-sampling Methods Using Tips and Steel Needles

中文摘要英文摘要

为探究高精度微量加样中吸头与钢针(Tip)方案的性能差异及环境影响因素,开展了对比研究.基于流体动力学理论,建立了加样系统的流体动力模型,分析了温度与大气压对加样精度的影响机制.通过仿真分析,研究了钢针在吸隔离气柱过程中内壁挂液量随吸气速度与气柱体积的变化规律.搭建实验平台,采用称重法对两种方案在不同温度(15~35℃)和大气压(50~101 kPa)下的加样性能进行测试.结果表明:环境温度升高与大气压降低均导致两种方案加样准确度下降,其中Tip方案偏差变化更为显著,在5 μL小体积加样时重复性变差,35℃时100 μL加样量较25℃时降约4 μL.钢针内壁挂液量随吸气速度增加而增大,120 μL/s时达0.78 μL,主要残留于针尖与变径处.本研究量化了环境因素对两类加样方式的影响程度,明确了Tip方案对环境变化更敏感的特性.结论指出,为提升微量加样精度,应控制加样针环境温度恒定、优化空气柱设计、采用传感器进行补偿,并通过降低吸气速度减少钢针挂液.研究结果为微量加样技术的优化设计提供了理论依据与实践指导.

To investigate the performance differences between the tip and steel needle methods in high-precision micro liquid handling and the influence of environmental factors,a comparative study is conducted.Based on fluid dynamics theory,a fluid dynamic model of the liquid handling system is first established to analyze the mechanisms by which temperature and atmospheric pressure affect dispensing accuracy.Through simulation analysis,the variation of residual liquid volume on the inner wall of the steel needle during the aspiration of the isolation air column is studied with respect to aspiration speed and air column volume.An experimental platform is set up,and a gravimetric method is employed to test the performance of both methods under different temperatures(15~35℃)and atmospheric pressures(50~101 kPa).The results show that both increasing temperature and decreasing atmospheric pressure lead to reduced dispensing accuracy for both methods,with the TIP method exhibiting more significant deviation.The repeatability of the TIP method deteriorates notably for small volumes(5 μL),and the 100 μL dispensed volume decreases by approximately 4 μL at 35℃compared to 25℃.The residual liquid volume on the inner wall of the steel needle increases with aspiration speed,reaching 0.78 μL at 120 μL/s,with the liquid primarily remaining at the needle tip and tapered section.Compared to existing research,this study quantifies the extent of environmental impacts on the two liquid handling methods and clarifies the higher sensitivity of the TIP method to environmental changes.It is concluded that to improve micro liquid handling accuracy,the temperature around the dispensing needle should be kept constant,the air column design should be optimized,sensor-based compensation should be implemented,and aspiration speed should be reduced to minimize residual liquid in steel needles.The study provides a theoretical basis and practical guidance for the optimal design of micro liquid handling technology.

范国荣;徐敦全;刘峰;谭嘉业

深圳普门科技股份有限公司,广东 深圳 518000中国人民解放军陆军第九五三医院,西藏 日喀则 857000深圳普门科技股份有限公司,广东 深圳 518000深圳普门科技股份有限公司,广东 深圳 518000

机械制造

微量液体精密加样Tip钢针温度大气压

micro-volume liquidprecision dispensingTipsteel needletemperatureatmospheric pressure

《机电工程技术》 2026 (15)

41-47,7

广东省引进创新创业团队项目(2014ZT05S003)

10.3969/j.issn.1009-9492.2026.15.007

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