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旋转式配油阀的流体动力学建模与仿真分析OA

Hydrodynamic Modeling and Simulation Analysis of a Rotary Oil Distribution Valve

中文摘要英文摘要

柴油机高压共轨系统中,旋转式配油阀的流量调控特性与稳定性至关重要.通过建立阀口过流面积与阀芯转角的数学模型,并结合计算流体动力学方法对阀内流场进行数值仿真.在入口压力200 MPa、出口常压条件下,利用Fluent软件对0°~12.5°转角范围内的压力分布、湍流动能及速度场变化规律进行模拟分析,通过设置7组不同网格密度进行无关性验证,确定约2.6×105单元为兼顾计算精度与效率的最优网格规模.结果表明:随着转角增大,阀口过流面积减小,流动阻力显著上升,阀体内压力分布不均性加剧;当转角超过10°时,湍流动能较初始工况增加约2.3倍,出口流速波动幅度增大约18%,导致流量控制稳定性下降.研究表明,旋转式配油阀几何通道的动态变化引起局部涡流增强、能量损失增加及速度场不均匀性增大.本研究成果为旋转式配油阀在高压条件下的结构优化提供了量化依据,对提高共轨系统喷油精度与稳定性具有重要工程价值.

Critical importance is attached to the flow regulation performance and stability of rotary oil distribution valves used in high-pressure common-rail systems of diesel engines.A mathematical model describing the relation between valve port flow area and valve spool rotation angle is established,and numerical simulations of internal valve flow fields are performed with the computational fluid dynamics method.Simulations and analyses of pressure distribution,turbulent kinetic energy,and velocity field variations within a rotation angle range of 0°~12.5° are carried out via Fluent software under the operating conditions of 200 MPa inlet pressure and atmospheric outlet pressure.Mesh independence verification is implemented with seven groups of meshes at different densities,and approximately 2.6×10⁵ elements are identified as the optimal mesh scale balancing calculation accuracy and computational efficiency.It is revealed by the results that the valve port flow area is reduced with the growth of rotation angle,the flow resistance is raised remarkably,and the non-uniformity of pressure distribution inside the valve body is aggravated.When the rotation angle exceeds 10°,turbulent kinetic energy is increased by roughly 2.3 times compared with the initial working condition,and the fluctuation amplitude of outlet flow velocity is raised by around 18%,so the stability of flow control is degraded accordingly.It is demonstrated by the study that local vortex intensity is strengthened,energy loss is elevated,and velocity field non-uniformity is enlarged due to dynamic variations of geometric flow passages inside the rotary oil distribution valve.Quantitative references for structural optimization of rotary oil distribution valves under high-pressure environments are provided by the research findings,and great engineering significance is possessed for the improvement of fuel injection precision and stability of common rail systems.

马勇;赵永强;吴志强;侯红玲;刘京

陕西理工大学 机械工程学院,陕西 汉中 723001||汉中职业技术学院 汽车与机电工程学院,陕西 汉中 723002陕西理工大学 机械工程学院,陕西 汉中 723001汉中职业技术学院 汽车与机电工程学院,陕西 汉中 723002陕西理工大学 机械工程学院,陕西 汉中 723001陕西理工大学 机械工程学院,陕西 汉中 723001

机械制造

旋转式配油阀高压共轨流体动力学流场分析

rotary oil distribution valvehigh-pressure common railfluid dynamicsflow field analysis

《机电工程技术》 2026 (15)

1-6,47,7

陕西省自然科学未来新兴产业领域重点研发计划(2025CY-YBXM-019)

10.3969/j.issn.1009-9492.2025.00128

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