基于响应曲面法-随机森林的塔磨工艺多参数耦合优化与分选增效研究OA
Study on multi-parameter coupling optimization and separation efficiency enhancement of tower mill process based on RSM-RF
塔磨机作为高效的细磨设备,其工艺参数对矿石解离程度及后续分选指标具有显著影响.然而,塔磨工艺参数间存在复杂的非线性耦合关系,传统单因素或经验法优化难以全面揭示其作用机理.为深入探究塔磨工艺参数对铁精矿分选效率的影响规律并实现工艺条件优化,本文以河北某铁矿为研究对象,采用响应曲面法研究不同参数之间的交互作用.模型选定矿浆质量分数、介质充填率、料球比、转速率作为影响因子,以分选效率作为响应值,系统考察各因素间交互作用对分选效率的影响机理,并构建了相应的预测模型.基于单因素探索试验结果设计四因素三水平优化试验方案,对优化试验结果进行拟合,最终利用回归模型对塔磨工艺参数进行优化.结果表明:矿浆质量分数和料球比是影响分选效率的主要因素,且矿浆质量分数与介质充填率、料球比与转速率之间的交互作用表现为极显著效应;在优化条件下,预测分选效率为74.96%,验证试验值为75.12%,相对误差仅为0.21%.借助随机森林模型的非线性拟合与强泛化能力,以单因素及响应曲面试验数据为训练集,构建了分选效率预测模型,预测模型训练集与测试集的R2分别为0.887 91、0.849 18,预测值与实测值高度一致,证明构建的 RSM-RF复合模型能够准确预测铁矿分选效率.研究成果可为塔磨工艺参数优化与工业实践中的分选增效提供理论支撑与方法参考.
As an efficient fine grinding equipment,the process parameters of tower mill have a significant impact on the degree of ore dissociation and subsequent separation indicator.However,there is a complex nonlinear coupling relationship between tower grinding process parameters,and it is difficult to fully reveal its mechanism by traditional single factor or empirical method optimization.In order to further explore the influence of tower grinding process parameters on the separation efficiency of iron concentrate and realize the optimization of process conditions,this paper takes an iron mine in Hebei Province as the research object,and uses the response surface method to study the interac-tion between different factors.In the model,the pulp mass fraction,medium filling rate,material-ball ratio and rota-tion rate were selected as the influencing factors,and the separation efficiency was used as the response value.Effect mechanism of the interaction between various factors on the separation efficiency was systematically investigated,and the corresponding prediction model was established.Based on the results of single factor exploration test,a four-factor and three-level optimization test scheme was designed,and the optimization test results were fitted.Finally,the regression model was used to optimize the tower grinding process parameters.The results show that the mass fraction of pulp and the ratio of material to ball are the main factors affecting the separation efficiency,and the interaction between the mass fraction of pulp and the filling rate of medium,the ratio of material to ball and the rotation rate is extremely significant.Under the optimized conditions,the predicted separation efficiency is 74.96%,the verification test value is 75.12%,and the relative error is only 0.21%.With the help of the nonlinear fitting and strong generali-zation ability of the random forest model,the prediction model of separation efficiency was constructed with the single factor and response surface test data as the training set.The R2 of the training set and the test set of the prediction model were 0.887 91 and 0.849 18,respectively.The predicted value was highly consistent with the measured value,which proved that the RSM-RF composite model could accurately predict the separation efficiency of iron ore.The research results can provide theoretical support and method reference for the optimization of tower mill process para-meters and the separation efficiency in industrial practice.
邹存存;侯英;韩呈;郑宏斌;刘奥;杨明宇
辽宁科技大学 矿业工程学院,辽宁 鞍山 114000辽宁科技大学 矿业工程学院,辽宁 鞍山 114000中钢天源安徽智能装备股份有限公司,安徽 马鞍山 243000辽宁科技大学 矿业工程学院,辽宁 鞍山 114000辽宁科技大学 矿业工程学院,辽宁 鞍山 114000辽宁科技大学 矿业工程学院,辽宁 鞍山 114000
矿业与冶金
分选效率塔磨工艺参数塔磨机响应曲面法随机森林磨矿交互作用
sorting efficiencytower grinding process parameterstower millresponse surface methodrandom forestgrindinginteraction
《化工矿物与加工》 2026 (8)
39-51,13
辽宁省教育厅项目(LJKFZ20220195).
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