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户外适应的主缆空隙率结构光测量系统OA

Outdoor-adapted structured light measurement system for main cable void ratio

中文摘要英文摘要

针对强光照、高温与高湿等户外紧缆施工环境下主缆空隙率难以实现非接触式精密测量的问题,提出一种基于多面结构光相机协同采集的主缆空隙率测量系统.该系统采用四台面结构光相机环绕主缆按90°等间隔布置,实现主缆表面360°全周向点云采集;同时集成机械遮光、TEC制冷单元与视窗加热薄膜,以提高系统在户外复杂环境下的光学成像稳定性与环境适应能力.在多相机标定方面,采用基于视场重叠约束的张正友标定方法完成四路相机的全局外参标定,统一多相机坐标系,并实现主缆点云的高精度拼接.实验结果表明,所构建系统在50℃、高湿及105 lux强光照条件下仍能够稳定获取高质量主缆点云,多相机联合标定的平均重投影误差低于0.7 pixel,主缆点云实现毫米级空间拼接,主缆截面积测量相对误差低于0.3%.结果验证了该系统在户外紧缆施工场景下开展主缆空隙率非接触式精密测量的可行性与工程应用价值.

Accurate non-contact measurement of the main cable void ratio remains challenging under strong sunlight,high temperature,and high humidity during outdoor cable-compaction construction.To address this issue,a main-cable void-ratio measurement system based on cooperative acquisition by multi-ple area structured-light cameras was developed.Four area structured-light cameras were arranged at 90° intervals around the main cable to acquire full-circumference point clouds of the cable surface.To improve imaging stability and environmental adaptability under complex outdoor conditions,mechanical shading,a thermoelectric cooling unit,and a window heating film were integrated into the system.For multi-camera calibration,Zhang's calibration method constrained by field-of-view overlap was employed to obtain the global extrinsic parameters of the four cameras,unify the multi-camera coordinate system,and achieve high-precision point-cloud registration.Experiments demonstrated that the system could stably acquire high-quality main-cable point clouds at 50℃,high humidity,and an illumination intensity of 105 lx.The average reprojection error of the multi-camera joint calibration was less than 0.7 pixels,millimeter-level spatial registration of the main-cable point cloud was achieved,and the relative error in main-cable cross-sectional area measurement was below 0.3%.These results demonstrate the feasibility and engineering applicability of the proposed system for non-contact precision measurement of main-cable void ratio in out-door cable-compaction construction.

罗利;马瑞;邹易清;张皓;王跃学;王晓浩;李星辉

清华大学 深圳国际研究生院,广东 深圳 518055清华大学 深圳国际研究生院,广东 深圳 518055柳州欧维姆机械股份有限公司,广西 柳州 545005柳州欧维姆机械股份有限公司,广西 柳州 545005柳州欧维姆机械股份有限公司,广西 柳州 545005清华大学 深圳国际研究生院,广东 深圳 518055清华大学 深圳国际研究生院,广东 深圳 518055

机械制造

主缆空隙率户外紧缆施工环境适应面结构光相机多相机标定

main cable void ratiooutdoor cable-compaction constructionenvironmental adaptationar-ea structured-light cameramulti-camera calibration

《光学精密工程》 2026 (15)

2317-2330,14

深圳市科技计划资助项目(No.JCYJ20240813112003005)

10.37188/OPE.20263415.2317

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