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1 000 mm多参量集成大齿轮样板设计OA

1000 mm multi-parameter integrated large gear artifact design

中文摘要英文摘要

大齿轮样板是大型齿轮测量仪器准确性校准的实物标准,仅国外个别计量机构在该领域取得了突破性进展.为解决大齿轮样板的研制难题,本文着重研究了大齿轮样板的设计方法,其中重点详细探讨了外形尺寸、整体结构、齿轮几何特征、核心齿轮参数等重要设计内容,创新提出并设计了一种外径为1 000 mm的新型大齿轮多参量集成标准样板.该样板依托对称的内外环形拓扑构型,将多角度螺旋线、渐开线及齿距三个核心几何特征高度集成于单一物理载体,通过有限元分析,对大齿轮样板在重力条件下不同长径比系数的变形情况进行了分析,验证了样板设计的合理性.通过对大齿轮样板的热力学分析,为后续开展实物测量提供了理论分析数据.1 000 mm多参量集成大齿轮样板将为大型齿轮测量仪器提供一种高效、高精度的多参数综合校准实物样板,对提升我国高端重型装备的齿轮质量管控能力与量值溯源水平具有重要的工程实用价值.

Large gear artifacts are physical standards for calibrating large gear measuring instruments.On-ly a few foreign metrology institutes have made breakthroughs in this field.To solve development difficul-ties,this paper studied design methods for large gear artifacts.It discussed dimensions,structures,geo-metric features,and core parameters in detail.We innovatively designed a new multi-parameter standard artifact with a 1 000 mm outer diameter.The artifact used a symmetrical structure of internal and external gear rings.It integrated multi-angle helices,involute profiles,and pitches into one carrier.Finite element analysis evaluated gravity deformation under different length-to-diameter ratios.These simulation results verified the rationality of the design.Thermodynamic analysis provided theoretical data for subsequent physical measurements.This 1 000 mm artifact offered efficient and high-precision multi-parameter com-prehensive calibration.It had great value for improving China's gear quality control.It also enhanced met-rological traceability for high-end heavy equipment.

林虎;石晓龙;薛梓;杨国梁

中国计量科学研究院 几何量计量科学研究所,北京 100029中国矿业大学(北京)机械与电气工程学院,北京 100083中国计量科学研究院 几何量计量科学研究所,北京 100029中国计量科学研究院 几何量计量科学研究所,北京 100029

机械制造

大齿轮样板环形结构仪器校准齿轮测温有限元分析

large gear artifactring structureinstrument calibrationgear temperature measurementfi-nite element analysis

《光学精密工程》 2026 (14)

2181-2191,11

国家重点研发计划项目(No.2017YFF0204804)国家重点研发计划项目(No.2021YFF0600103)资助

10.37188/OPE.20263414.2181

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