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大型结构应变片多源测量融合定位映射OA

Multi-source measurement fusion positioning and mapping for large structure strain gauge installation

中文摘要英文摘要

针对大型结构静力试验中关键位置定位效率低、精度易受制造偏差及多源测量不确定度影响的问题,提出多源异构测量融合定位与映射方法.在统一空间测量框架下,引入多设备协同机制与不确定度加权融合策略,实现激光跟踪仪、三维扫描仪及激光投影仪的协同测量;结合多站位点云拼接技术构建高精度实体模型,改进基于面片密度的动态邻域搜索算法并开发位置修正软件,实现制造偏差的自动补偿;构建端到端不确定度传递模型,通过蒙特卡洛方法对误差传播过程进行验证.在面片数量为66 613的模型测试中,改进算法使邻域面片检索量减少38%~45%,计算时间缩短至18.2~20.5 s,效率提升17%~26%;基于200个测量点的高密度试验结果表明,定位最大误差为0.454 mm,平均误差为0.400 mm,较传统人工定位方法显著降低;重复性试验合并标准差为0.178 mm;在3~10 m测量范围内定位误差保持在1 mm以内;不确定度分析结果显示系统合成标准不确定度约为0.42 mm,与试验结果基本一致;200点定位场景下总定位时间由1 277 min降至95 min,效率提升超过100%.该方法在保证高精度的同时显著提升定位效率,并通过不确定度建模实现了测量结果的可解释性与可溯源性,在不同材料、结构及测量距离条件下均表现出良好的稳定性、适应性与工程应用潜力,可为大型复杂结构试验中的高精度快速定位提供有效技术支撑.

For low efficiency and error-sensitive positioning in large structural static testing,a multi-source heterogeneous measurement fusion positioning and mapping method was proposed.Under a unified spatial measurement framework,multi-device collaboration and uncertainty-weighted fusion coordinated la-ser tracker,3D scanner,and laser projector measurement.High-precision entity models were constructed using multi-station point cloud splicing technology,and the density-based dynamic neighborhood search al-gorithm and position correction software automatically compensated for manufacturing deviations.An end-to-end uncertainty transfer model was constructed and verified through Monte Carlo methods.For a model with 66 613 facets,the improved algorithm reduced neighborhood facet retrieval by 38%~45%,short-ened calculation time to 18.2-20.5 s,and improved efficiency by 17%-26%.High-density tests based on 200 points showed max 0.454 mm and mean 0.400 mm errors,significantly lower than traditional manual methods.The repeatability test pooled standard deviation was 0.178 mm.Within the 3~10 m measure-ment range,positioning error remained within 1 mm.Uncertainty analysis showed a combined standard uncertainty of approximately 0.42 mm,consistent with experimental results.For 200-points positioning scenarios,total time decreased from 1 277 min to 95 min,representing efficiency improvement exceeding 100%.This method significantly improves positioning efficiency while maintaining high precision,and achieves interpretability and traceability of measurement results through uncertainty modeling.It demon-strates good stability,adaptability,and engineering application potential under different materials,struc-tures,and measurement distance conditions,providing effective technical support for high-precision rapid positioning in large complex structural testing.

蔡志为;刘雨欣;于望竹;孙晓云;蔡子慧;孔鑫杰

北华航天工业学院航空宇航学院,河北 廊坊 065000北华航天工业学院航空宇航学院,河北 廊坊 065000北京卫星制造厂有限公司,北京 100000北华航天工业学院 电子与控制工程学院,河北 廊坊 065000北京卫星制造厂有限公司,北京 100000北华航天工业学院航空宇航学院,河北 廊坊 065000

航空航天

多源异构测量融合定位不确定度传递位置修正大型结构应变片定位

multi-source heterogeneous measurementfusion positioninguncertainty propagationposi-tion correctionlarge-scale structurestrain gauge positioning

《光学精密工程》 2026 (14)

2136-2150,15

河北省跨气水介质飞行器重点实验室北华航天工业学院国防创新基金项目(No.GFCXJJ202201)

10.37188/OPE.20263414.2136

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