车规级陶瓷厚膜微电路芯片涂层视觉检测装备设计OA
Design of a Visual Inspection Equipment for Automotive-grade Ceramic Thick-film Microcircuit Chip Coatings
为解决车规级陶瓷厚膜微电路芯片因涂层尺寸小、相互重叠和颜色复杂等因素导致其缺陷误检率、漏检率较高的问题,设计一套视觉检测装备.首先,针对该芯片品种多、电路复杂和检测精度高等特点,确定装备设计方案;然后,对采集的芯片涂层图像进行滤波降噪、颜色空间转换、涂层提取、边缘增强及叠加锐化;最后,提取涂层缺陷区域,并通过伽玛校正法高亮缺陷区域,阴暗背景区域.工程应用实践表明,该装备检测效率为12片/min,漏检率为0%,误检率不超过3%,满足高效、高精度检测要求.
To address the issues of high false-positive and false-negative rates in defect detection of automotive-grade ceramic thick-film microcircuit chips caused by small coating sizes,mutual overlap,and complex colors,a visual inspection equipment system is designed.First,considering the characteristics of multiple chip varieties,complex circuits,and high detection accuracy requirements,the equipment design scheme is determined.Then,the acquired chip coating images are processed through filtering and noise reduction,color space conversion,coating extraction,edge enhancement,and superimposed sharpening.Finally,the defect regions of the coating are extracted,and the Gamma correction method is applied to highlight the defect regions and darken the background regions.Engineering application results show that the equipment achieves a detection throughput of 12 chips/min,a false-negative rate of 0%,and a false-positive rate of no more than 3%,meeting the requirements for high-efficiency and high-precision inspection.
刘碧芸;曾文萱;范圣耀
无锡职业技术大学,江苏无锡 214121无锡职业技术大学,江苏无锡 214121无锡职业技术大学,江苏无锡 214121
信息技术与安全科学
陶瓷厚膜微电路涂层缺陷视觉检测检测装备图像处理
ceramic thick-film microcircuitscoating defectsvisual inspectioninspection equipmentimage processing
《自动化与信息工程》 2026 (4)
35-40,6
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