首页|期刊导航|材料工程|机器学习在搅拌摩擦焊接与增材制造领域的应用现状与展望

机器学习在搅拌摩擦焊接与增材制造领域的应用现状与展望OA

Current application status and prospects of machine learning in friction stir welding and additive manufacturing

中文摘要英文摘要

搅拌摩擦焊及其衍生的固相增材制造技术是避免熔化缺陷、实现轻合金构件高性能制造的有效手段之一.然而,搅拌摩擦焊接与增材制造工艺涉及复杂的热-力-流-组织演变耦合过程,传统试错法的工艺优化方法面临巨大挑战.机器学习的出现,为该领域的工艺理解与智能调控提供了变革性解决方案.本文系统综述了机器学习在搅拌摩擦焊接与沉积增材制造中的应用进展,阐述了其在性能预测、缺陷检测与原位控制等方面的研究现状及数据处理策略.针对纯数据驱动模型的局限性,重点探讨了物理信息机器学习的不同融合范式及其前沿应用.最后指出未来研究方向应聚焦于进一步发展通用化预测模型、实现实时闭环智能控制、融合主动学习进行自主工艺探索,以期为推动该技术向智能化、高性能化方向发展提供参考.

Friction stir welding and its derived solid-state additive manufacturing technologies stand as one of the effective approaches to avoid melting defects and achieve the fabrication of high-performance lightweight alloy components.However,the friction stir welding and solid-state additive manufacturing processes involve complex thermo-mechanical-fluid-microstructure couplings,posing significant challenges to traditional trial-and-error methods for process optimization.The emergence of machine learning provides a transformative solution for process understanding and intelligent control in this field.This paper presents a systematic review of machine learning applications in friction stir welding and additive friction stir deposition.It categorizes and elaborates on the current research status and data processing strategies in aspects such as performance prediction,defect detection,and in-situ control.Addressing the limitations of purely data-driven models,it focuses on investigating different fusion paradigms of physics-informed machine learning and their cutting-edge applications.Finally,it points out that future research should concentrate on further developing generalizable prediction models,achieving real-time closed-loop intelligent control,and integrating active learning for autonomous process exploration,aiming to provide references for advancing these technologies toward intelligent and high-performance development.

石磊;戴国欣;张贤昆;武传松;颜世涛

山东大学 金属成形高端装备与先进技术全国重点实验室,济南 250061||山东大学 材料液固结构演变与加工教育部重点实验室,济南 250061山东大学 金属成形高端装备与先进技术全国重点实验室,济南 250061||山东大学 材料液固结构演变与加工教育部重点实验室,济南 250061山东大学 金属成形高端装备与先进技术全国重点实验室,济南 250061||山东大学 材料液固结构演变与加工教育部重点实验室,济南 250061山东大学 金属成形高端装备与先进技术全国重点实验室,济南 250061||山东大学 材料液固结构演变与加工教育部重点实验室,济南 250061山东泰开成套电器有限公司,山东 泰安 271000

矿业与冶金

搅拌摩擦焊搅拌摩擦增材制造机器学习工艺优化过程监控物理信息机器学习

friction stir weldingfriction stir additive manufacturingmachine learningprocess optimizationprocess monitoringphysics-informed machine learning

《材料工程》 2026 (8)

91-105,15

山东省自然科学基金优秀青年科学基金项目(ZR2024YQ020)国家自然科学基金项目(52275349,52035005)

10.11868/j.issn.1001-4381.2026.000186

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