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腐蚀对钢箱梁多尺度裂纹扩展性能的影响试验研究OA

Experimental study on the effects of corrosion on multi-scale crack propagation performance of a steel box girder structure

中文摘要英文摘要

为准确模拟工程服役工况,评估腐蚀对某工程钢箱梁结构裂纹扩展性能的影响,文章开展了材料-结构两个尺度的腐蚀试验及力学测试.首先加工材料级紧凑拉伸(CT)试样和钢箱梁结构试验模型,通过"人工预制缺陷+疲劳裂纹加载"的方式获得初始裂纹,然后开展环境试验引入腐蚀因素;最后开展 CT 试样腐蚀前后断裂韧度测试及钢箱梁腐蚀后裂纹扩展试验.通过上述试验得出:①腐蚀后材料断裂韧度测试值较腐蚀前提高了约 60%,结构试验同样出现腐蚀后裂纹不再扩展或者延迟扩展的情况,说明裂尖因腐蚀而发生钝化;②钢箱梁 4#-B 裂纹贯穿了前进方向的腐蚀坑,说明腐蚀会影响裂纹扩展路径;③发生扩展的 2 条裂纹类型为张开型,其中 4#-V-b 扩展最快,但仍处于稳定扩展阶段.研究表明:腐蚀在一定程度上提升了钢箱梁材料的断裂韧度,但腐蚀坑会成为裂纹扩展的优势路径,增加结构局部失效的风险.

[Objective]To accurately simulate engineering service conditions and evaluate the impact of corrosive environments on crackpropagation in a steel box girder structure,this study conducted material-and structural-scale corrosion-environment and mechanicalperformance tests.[Methods]Material-level compact tension(CT)specimens and a steel box girder model were fabricated,with initialcracks introduced via artificial defects and fatigue loading.Corrosion tests were then conducted separately:CT specimens were exposed toa coastal field environment for three months to simulate marine atmospheric corrosion,whereas the box girder model underwentaccelerated corrosion in a laboratory chamber for one month.Fracture toughness tests were performed on CT specimens before and aftercorrosion,and crack propagation tests were conducted on the box girder under cyclic fatigue loading.[Results]Key findings include the1following:(1)At the material scale,fracture toughness of the uncorroded welded CT specimens was 237.4 MPa m1/2,which increased to1380.0 MPa m1/2(~60%increase)after three months of coastal exposure.This is attributed to corrosion-induced blunting of the sharp cracktip,which raised the energy required for crack re-initiation.(2)At the structural scale,after accelerated corrosion,only two of threepre-existing cracks on the box girder(at the#4 support point)propagated under cyclic loading,with a significant delay in crack initiationthat further supports the crack-tip-blunting effect.Propagation paths traversed corrosion pits,where the crack rate slowed or briefly halteduntil a new sharp tip formed on the opposite side,rendering the paths more complex and discontinuous.(3)The two propagating cracks atthe#4 support point grew essentially perpendicular to the primary load-bearing direction,predominantly as Mode I(opening mode);thefastest crack(#4-V-b)propagated at 2.06xl0-3 mm/cycle along a largely linear a-N curve,indicating stable fatigue crack growth.[Conclusions]This study reveals dual effects of corrosive enwronments on crack propagation in steel box girder structures.Corrosionenhances fracture toughness by blunting the crack tip,inhibiting crack initiation.However,pre-existing corrosion pits can act aspreferential propagation paths and cause growth fluctuations,increasing the risk of local failure.

谢永兰;连青林;李文超;王华吉;宋术伟;刘宝龙;金莹;程明龙

北京科技大学 国家材料服役安全科学中心,北京 100083北京航天发射技术研究所,北京 100076北京科技大学 国家材料服役安全科学中心,北京 100083北京航天发射技术研究所,北京 100076北京科技大学 国家材料服役安全科学中心,北京 100083北京航天发射技术研究所,北京 100076北京科技大学 国家材料服役安全科学中心,北京 100083北京航天发射技术研究所,北京 100076

航空航天

钢箱梁结构断裂韧度裂纹扩展扩展速率a-N(裂纹长度-循环次数)曲线

box girder structurefracture toughnesscrack propagationpropagation ratea-N curve

《实验技术与管理》 2026 (7)

88-95,8

10.16791/j.cnki.sjg.2026.07.010

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