四川盆地凉高山组聚晶金刚石复合片钻头优化设计与应用OA
Optimal Design and Applications of PDC Bits for Lianggaoshan Formation in Sichuan Basin
以南充某井φ215.9 mm井眼凉高山水平井段为研究对象,针对高研磨性地层特点,采用粒子群-黏菌优化算法进行力平衡设计,最终制定了 6刀翼双排齿异轨高差混合布齿的设计方案.设计的聚晶金刚石复合片(PDC)钻头在凉高山地层钻井作业中共使用2只,与其他钻头对比,进尺和机械钻速表现出色.第一只钻头的总进尺约为前序3只钻头的总和,创造了该地层中最长单趟进尺记录;第二只钻头下井钻进96.29 m后,由于井下仪器失去信号被迫起钻,与相近进尺量的钻头比较,该只钻头的机械钻速至少提高25.9%,且钻时更短、钻压更小,破岩效率更高,钻头起钻后新度大于90%.现场实验表明,制定的凉高山组PDC钻头设计方案在破岩效率和使用寿命上都得到显著提高.
Taking the Φ215.9 mm wellbore of a horizontal section at Lianggaoshan in Nanchong as the research subject,a particle swarm-slime mold optimization algorithm for force balance design was em-ployed,specifically addressing the characteristics of highly abrasive formations.The final design solution adopted a configuration featuring with six blades,double-row staggered track cutters and hybrid cutter lay-outs.Two PDC bits designed in accordance with the scheme were subsequently applied in the Liang-gaoshan Formation.Compared with other bits,they exhibite excellent performance in footage and rate of penetration(ROP).The total footage achieved by the first bit is approximately equivalent to the cumulative footage of the previous three bits,setting a new record for the longest single-trip footage in this formation.The second bit was pulled out prematurely after drilling 96.29 meters due to the loss of signals from down-hole tools.Compared with bits that achieved a similar footage,the ROP of this bit is increased by at least 25.9%.Additionally,the drilling time is shortened,the weight on bit(WOB)is lower,rock-breaking effi-ciency is enhanced,and the bit's conditions remain over 90%new after tripping out.Field tests confirm that the personalized PDC bit design for the Lianggaoshan Formation significantly improves rock-breaking efficiency and service life.
刘伟吉;刘郅航;祝效华;郭建华;袁和义;何灵;邓开创
西南石油大学机电工程学院,成都,610500||石油天然气装备教育部重点实验室,成都,610500||西南石油大学地热能研究中心,成都,610500西南石油大学机电工程学院,成都,610500西南石油大学机电工程学院,成都,610500||石油天然气装备教育部重点实验室,成都,610500||西南石油大学地热能研究中心,成都,610500西南油气田工程技术研究院,成都,610017西南油气田开发事业部,成都,610051西南石油大学机电工程学院,成都,610500||西南油气田工程技术研究院,成都,610017西南石油大学机电工程学院,成都,610500
能源科技
凉高山组PDC钻头高研磨性布齿优化钻井提速
Lianggaoshan formationpolycrystalline diamond compact(PDC)bithigh abrasive-nesscutter layout optimizationdrilling speed-up
《中国机械工程》 2026 (7)
1548-1556,9
国家自然科学基金(52225401)
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