基于YOLOv8的蕾丝花边缺陷智能检测与质量评级系统OA
Lace trimming defect intelligent detection and quality grading system based on YOLOv8
针对工业生产中蕾丝花边人工检测效率低、准确性不足,以及部署多台工业相机全覆盖检测导致成本显著上升等问题,提出一种基于深度学习算法的蕾丝花边表面缺陷检测与评级系统.该系统模拟实际生产线搭建在线检测平台,通过工业相机动态采集图像,采用经TensorRT加速的YOLOv8模型进行实时缺陷检测,精准识别蕾丝花边常见的4类表面缺陷,并依据缺陷类型、缺陷频次及缺陷严重程度自动完成产品评级.系统配备基于Python与PyQt5开发的多线程人机交互界面,支持实时检测、质量评级、性能指标可视化与检测日志记录,为生产监控、数据分析与流程优化提供支持.测试结果表明:该系统检测准确率均超过 91%,处理速度为62帧/s,满足工业实时性要求,有效提升了蕾丝织物的检测精度与效率,对推动纺织织造自动化具有实用价值.
To address the low efficiency and insufficient accuracy of lace trimmings by manual inspection in industrial production,as well as the significant cost increase associated with deploying multiple industrial cameras for full-coverage inspection,a deep learning based surface defect detection and grading system of lace trimmings was proposed.The system simulated an actual production line to build an online inspection platform,dynamical images were captured by industrial cameras,real-time defect detection with a YOLOv8 model accelerated by TensorRT was adopted.It accurately recognized four common surface defects in lace trimmings.Based on defect type,frequency and severity,the system automatically assigned a quality grade to each product.A multi-threaded human-machine interface,developed in Python and PyQt5,provided real-time detection visualization,quality grading,performance metric display and inspection log recording,thereby supporting production monitoring,data analysis and process optimization.Experimental results demonstrated that detection accuracy of the system was higher than 91%and the processing speed was 62 frames per second,satisfying industrial real-time requirements.It significantly enhanced the precision and efficiency of lace fabric detection,offering practical value for advancing automation in textile manufacturing.
盛志红;景军锋;刘薇;吴烔;李欣颖
西安工程大学电子信息学院,陕西 西安,710048西安工程大学电子信息学院,陕西 西安,710048西安工程大学电子信息学院,陕西 西安,710048西安工程大学电子信息学院,陕西 西安,710048西安工程大学电子信息学院,陕西 西安,710048
信息技术与安全科学
蕾丝花边缺陷检测机器视觉深度学习YOLOv8往复式图像采集TensorRT质量评级系统
lace trimmingdefect detectionmachine visiondeep learningYOLOv8reciprocating image acquisitionTensorRTquality grading system
《棉纺织技术》 2026 (8)
25-32,8
陕西省教育厅科研计划项目(24JP070)大学生创新创业训练资助项目(202410709002)
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